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Process Engineer Jobs in Birmingham, AL (NOW HIRING)

Lead or support process engineering activities across all project phases including: * Conceptual and feasibility studies * Detailed engineering design * Procurement support * Startup and ...

Quanta Power Solutions is seeking a motivated Process Engineer II to support the design and development of process systems for power generation projects, including simple-cycle gas turbine ...

Legal Process Engineer FLSA STATUS : Exempt DEPARTMENT : Client Solutions Group SUPERVISOR : Director of Legal Process Engineering ROLE SUMMARY The Legal Process Engineer (LPE) of Pricing serves a ...

Lead Paper Process Engineer

Birmingham, AL ยท On-site

$97K - $126K/yr

Lead Paper Process Engineer Job Summary: As the Lead Paper Process Engineer, responsibilities include development and delivery of the process engineering deliverables on time, within budget and ...

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Sr Process Engineer - Manufacturing

Birmingham, AL ยท On-site

$130K - $145K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Sr Process Engineer - Manufacturing, Building Products Plant located 117 miles North of Birmingham - Relocation Provided Industrial building products - Salary $130,000-$145,000 I am currently ...

Job Summary The Process Engineer is responsible for the die cast operations and oversees and leads in their implementation and continuous improvement. The requirements listed below are representative ...

Job Summary The Process Engineer is responsible for the die cast operations and oversees and leads in their implementation and continuous improvement. The requirements listed below are representative ...

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL ยท On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Position Summary The Process Engineer is responsible for the development and delivery of process engineering design packages on time, within budget, and to the highest standards of quality. This role ...

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Position Summary The Process Engineer is responsible for the development and delivery of process engineering design packages on time, within budget, and to the highest standards of quality. This role ...

Senior Process Engineer

Bessemer, AL ยท On-site

$85 - $120/hr

About the Role US Pipe is currently seeking a highly experienced, senior level Process Engineer to join our team. Responsibilities will include developing systems and processes that reduce costs ...

Senior Process Engineer

Bessemer, AL ยท On-site

$94K - $121K/yr

US Pipe is currently seeking a highly experienced, senior level Process Engineer to join our team. Responsibilities will include developing systems and processes that reduce costs, enhance employee ...

MPI Calera - Manufacturing Process Engineer

Calera, AL ยท On-site

$68K - $90K/yr

  • Medical

  • Retirement

  • PTO

Position Summary The Manufacturing Process Engineer will be an integral part of ensuring the facility runs smoothly by developing, configuring, and optimizing processes and procedures. You will work ...

Showing results 41-60

Process Engineer information

See Birmingham, AL salary details

$46.4K

$86.2K

$133.6K

How much do process engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for process engineer in Birmingham, AL is $86,238.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,800.00 and $96,500.00 per year, depending on experience, location, and employer.

What is the work of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production workflows, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis. Strong problem-solving skills and knowledge of industry standards are essential for this role.

What are some common challenges process engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What is a process engineer?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What jobs do process engineers do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and statistical analysis. Their work often involves collaboration with production teams and requires knowledge of engineering principles and industry standards.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What are the most commonly searched types of Process Engineer jobs in Birmingham, AL?

The most popular types of Process Engineer jobs in Birmingham, AL are:

What are popular job titles related to Process Engineer jobs in Birmingham, AL?

For Process Engineer jobs in Birmingham, AL, the most frequently searched job titles are:

What job categories do people searching Process Engineer jobs in Birmingham, AL look for?

The top searched job categories for Process Engineer jobs in Birmingham, AL are:

What cities near Birmingham, AL are hiring for Process Engineer jobs?

Cities near Birmingham, AL with the most Process Engineer job openings:

Infographic showing various Process Engineer job openings in Birmingham, AL as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, and 4% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $86,238 per year, or $41.5 per hour.

Process Engineer III

Quanta Power Solutions, LLC

Birmingham, AL โ€ข On-site

Other

Medical, Retirement, PTO

Re-posted 18 days ago


Job description

About Us
Quanta Power Solutions brings together the industry-leading capabilities and resources of Quanta's operating companies to deliver complete EPC solutions. Our integrated approach spans power generation, battery energy storage, renewables, transmission, substation, and underground infrastructure - from concept to commissioning, we execute complex power infrastructure projects with the speed, certainty, and operational excellence our customers depend on.
At Quanta Power Solutions, we are driven by a culture of safety, integrity, and disciplined execution - and we're building a team that shares that commitment.
About this Role
Quanta Power Solutions is seeking a highly motivated Process Engineer III to support the design and development of process systems for power generation projects including simple-cycle gas turbine installations, combined-cycle gas turbine power plants, and reciprocating engine facilities. This role supports all phases of EPC project execution, from conceptual and feasibility studies through detailed engineering, procurement support, startup, and commissioning.
The ideal candidate will bring strong process engineering expertise, experience supporting industrial or power generation facilities, and the ability to collaborate effectively across multidisciplinary EPC project teams.
What You'll Do
Project Execution
  • Lead or support process engineering activities across all project phases including:
    • Conceptual and feasibility studies
    • Detailed engineering design
    • Procurement support
    • Startup and commissioning support
  • Develop and maintain:
    • Process design basis documents
    • Equipment lists
    • Line lists
    • Tie-in schedules
  • Prepare and review equipment datasheets and technical specifications for procurement packages including:
    • Pumps
    • Vessels
    • Tanks
    • Heat exchangers
    • Blowers
    • Packaged systems such as water treatment, chemical feed, and instrument air systems
  • Track engineering deliverables and manage scope changes within the process discipline
  • Coordinate multidisciplinary engineering interfaces and collaborate with vendors, OEMs, and project stakeholders throughout project execution
  • Employee may be required to visit job sites, field offices, and customer locations

System Design
  • Design balance-of-plant systems including:
    • Demineralized water treatment systems (RO, CEDI, mixed bed)
    • Closed cooling water systems
    • Service water systems
    • Instrument and plant air systems
    • Chemical dosing systems
    • Wastewater handling systems
  • Specify and size:
    • Atmospheric tanks in accordance with API 650
    • Pressure vessels in accordance with ASME BPVC Section VIII
  • Evaluate material compatibility for plant chemicals including:
    • Aqueous ammonia
    • Sulfuric acid
    • Sodium hypochlorite
    • Other industrial process chemicals
  • Support specification and selection of fluid turbomachinery including centrifugal pumps and natural gas compressors
  • Support air permitting activities by developing emissions estimates for:
    • Gas turbines
    • Duct burners
    • Auxiliary boilers
    • Emergency engines
  • Coordinate with environmental consultants regarding:
    • SCR and CO catalyst guarantees
    • Ammonia slip limits
    • Continuous emissions monitoring requirements
  • Provide process engineering data for:
    • Noise studies
    • Wastewater discharge permitting
    • Secondary containment and drainage design

Drawings & Documentation
  • Create and maintain Process Flow Diagrams (PFDs) showing:
    • Major equipment
    • Flow paths
    • Heat and mass balance conditions
    • Key operating parameters
  • Develop and maintain Piping & Instrumentation Diagrams (P&IDs) from early studies through detailed design including:
    • Control schemes
    • Isolation philosophy
    • Relief device locations
    • Utility connections
    • Equipment tagging standards
  • Participate in HAZOP reviews, constructability reviews, and operability evaluations
  • Manage P&ID revisions and engineering redlines through successive design stages
  • Coordinate with instrumentation, piping, electrical, and structural disciplines to ensure consistency across engineering deliverables

What You'll Bring
Education, Certifications & Experience
  • Bachelor's or Master's degree in Chemical Engineering, Mechanical Engineering, Petroleum Engineering, or related discipline from an accredited university
  • Professional Engineer (PE) registration highly preferred or ability to obtain PE registration in project states
  • Minimum 4 years of relevant industrial experience in:
    • Chemical processing
    • Petroleum refining
    • Power generation
    • EPC process design engineering environments

Technical Skills & Competencies
  • Strong understanding of power generation systems including gas turbines and combined-cycle facilities
  • Familiarity with process simulation and hydraulic modeling software such as:
    • GT Pro
    • PIPE-FLO
  • Working knowledge of AutoCAD Plant 3D / P&ID preferred
  • Proficiency with Microsoft Office Suite including:
    • Word
    • Excel
    • PowerPoint
    • Outlook
  • Familiarity with industry engineering codes, standards, and best practices

Soft Skills
  • Strong communication, technical writing, and documentation skills
  • Ability to work independently and collaboratively within multidisciplinary teams
  • Strong organizational and problem-solving capabilities

What You'll Get
  • Competitive Compensation
  • Weekly Pay
  • 401(k) Retirement Plan
  • Holiday Pay
  • Paid Time Off (PTO)
  • Comprehensive Health Coverage
  • Pet Insurance
  • Employee Assistance Program (EAP)
  • Professional Development Opportunities
  • Tuition Assistance
  • Employee Discount Program

Equal Opportunity Employer
All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, national origin or ancestry, sex (including gender, pregnancy, sexual orientation, and/or gender identity), age, disability, genetic information, veteran status, and/or any other basis protected by applicable federal, state or local law.
We are an Equal Opportunity Employer, including disability and protected veteran status.
We prohibit all types of discrimination and are committed to providing access and equal opportunity for individuals with disabilities. For additional information or if reasonable accommodation is needed to participate in the job application, interview, or hiring processes or to perform the essential functions of a position, please contact us the Company's Human Resources department.