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Process Engineer Jobs in Madison, AL (NOW HIRING)

Enhance Recruiting

Process Engineer

Decatur, AL

SUMMARY Seeking a Process Engineer in Decatur, AL to provide technical leadership and process optimization support within a chemical manufacturing environment. This role will be responsible for ...

Mitchell Plastics

Process Engineer

Huntsville, AL · On-site

Position Summary We are seeking a motivated and detail-oriented Process Engineer to join our manufacturing team. In this role, you will drive continuous improvement initiatives, optimize ...

Chipton Ross

Process Engineer

Huntsville, AL · On-site

Job #218863 Chipton-Ross is seeking a Process Engineer for a contract opportunity in Huntsville, AL. BASIC QUALIFICATIONS (REQUIRED SKILLS/EXPERIENCE) * Familiar with MIL-STD-11991 or other DOD ...

Tarkett

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Hexcel Corporation

Process Engineer II

Decatur, AL · On-site

Become a part of the "strength within." Hexcel is currently seeking a Process Engineer for our Decatur, AL, USA, location. The selected individual will be responsible for but not limited to the ...

Leidos

SMTA Process Engineer

Huntsville, AL · On-site

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

Leidos

SMTA Process Engineer

Huntsville, AL · On-site

$73K - $132K/yr

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

Leidos

SMTA Process Engineer

Huntsville, AL · On-site

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

Leidos

Manufacturing Process Engineer

Huntsville, AL · On-site

$59K - $106K/yr

The position is well-suited for a manufacturing engineer who values disciplined execution, enjoys improving legacy processes, and is comfortable owning defined program scope under limited supervision.

Leidos

Manufacturing Process Engineer

Huntsville, AL · On-site

$116K - $210K/yr

As a Manufacturing Engineer you will be overseeing and optimizing the production process, from raw materials to finished products, to ensure efficiency and quality. This position will support our ...

PPG

Process Engineer, Aerospace

Huntsville, AL

$109K/yr

As a Process Engineer, Aerospace, you will cover all areas of Safety, Quality, Manufacturing Performance Improvement, World Class Manufacturing, Process and Capital Improvement, and Personal Growth.

Leidos

Manufacturing Process Engineer

Huntsville, AL · On-site

$73K - $132K/yr

We are seeking highly skilled Manufacturing Engineers to support and improve PCBA and Electro-Mechanical production processes, create clear work instructions, and ensure efficient manufacturing ...

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Showing results 1-20

All JobsProcess Engineer JobsProcess Engineer Jobs in Madison, AL

Process Engineer information

See Madison, AL salary details

$44.4K

$82.4K

$127.7K

How much do process engineer jobs pay per year?

As of Jul 4, 2026, the average yearly pay for process engineer in Madison, AL is $82,445.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,800.00 and $92,300.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Madison, AL? The most popular types of Process Engineer jobs in Madison, AL are:
What cities near Madison, AL are hiring for Process Engineer jobs? Cities near Madison, AL with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Madison, AL as of June 2026, with employment types broken down into 95% Full Time, and 5% Contract. Highlights an 95% In-person, and 5% Hybrid job distribution, with an average salary of $82,445 per year, or $39.6 per hour.
Process Engineer

Process Engineer

Enhance Recruiting

Decatur, AL

Full-time

Posted 16 days ago

Job description

SUMMARY

Seeking a Process Engineer in Decatur, AL to provide technical leadership and process optimization support within a chemical manufacturing environment. This role will be responsible for improving process performance, reducing operating costs, enhancing safety and environmental compliance, supporting production operations, and driving continuous improvement initiatives across the facility.

RESPONSIBILITIES

  • Provide daily technical support and monitoring of assigned process units to optimize production, quality, safety, and cost performance.
  • Identify opportunities to improve process efficiency, reduce operating costs, enhance product quality, and minimize environmental impact.
  • Develop, execute, and evaluate process tests to support operating improvements and capacity enhancements.
  • Investigate production, safety, environmental, and quality issues and implement corrective actions.
  • Support Process Safety Management (PSM), Risk Management Program (RMP), and regulatory compliance initiatives.
  • Provide technical support for the maintenance, reliability, and operation of existing process equipment.
  • Design and implement process improvements, equipment modifications, and operational enhancements.
  • Develop engineering studies, economic evaluations, and capital project recommendations.
  • Collaborate with operations, maintenance, and management teams to achieve production and business objectives.
  • Support annual budgeting, operating reviews, and economic performance evaluations.
  • Lead or support engineering projects, including planning, coordination, execution, and progress reporting.
  • Specify equipment, control systems, and process technologies to improve process performance and reliability.
  • Develop procedures and provide training for new equipment and process changes.
  • Coordinate with contractors and vendors on equipment installations and plant improvements.
  • Maintain knowledge of industry best practices, emerging technologies, and process engineering advancements.
  • Support environmental initiatives and assist with minimizing emissions and process releases.

    REQUIREMENTS

  • Bachelor's degree in Chemical Engineering required.
  • Minimum of 10+ years of Process Engineering experience within a chemical manufacturing, petrochemical, refining, or petroleum processing environment.
  • Distillation process experience is highly preferred; other chemical process engineering backgrounds will be considered.
  • Strong knowledge of process optimization, troubleshooting, process safety, and continuous improvement methodologies.
  • Experience supporting PSM, RMP, and regulatory compliance programs.
  • Demonstrated ability to lead projects and collaborate effectively with operations, maintenance, and management teams.
  • Strong analytical, problem-solving, and technical communication skills.
  • Experience evaluating process economics and identifying cost-saving opportunities.
  • Ability to work effectively in a manufacturing environment and support plant operations as needed.
  • Experience working across diverse teams and cultures is preferred.