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Process Engineer Jobs in Madison, AL (NOW HIRING)

Mitchell Plastics

Process Engineer

Huntsville, AL · On-site

Position Summary We are seeking a motivated and detail-oriented Process Engineer to join our manufacturing team. In this role, you will drive continuous improvement initiatives, optimize ...

Kennametal, Inc.

Process Engineer

Huntsville, AL

Manufacturing Engineer - Industrial & Metallurgical Processes Location: Huntsville,AL Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across ...

Kennametal, Inc.

Process Engineer

Huntsville, AL

Manufacturing Engineer - Industrial & Metallurgical Processes Location: Huntsville,AL Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across ...

Kennametal, Inc.

Process Engineer

Huntsville, AL · On-site

Manufacturing Engineer - Industrial & Metallurgical Processes Location: Huntsville,AL Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across ...

OCI Alabama LLC

Process Engineer AL

Decatur, AL · On-site

$104K - $156K/yr

Primary Objective The Process Engineer will design, optimize, and manage OCI's processes to improve efficiency, quality, and safety in manufacturing operations. Essential Functions * Design, develop ...

Hexcel Corporation

Process Engineer II

Decatur, AL

Become a part of the "strength within." Hexcel is currently seeking a Process Engineer for our Decatur, AL, USA, location. The selected individual will be responsible for but not limited to the ...

Leidos

SMTA Process Engineer

Huntsville, AL

$73K - $132K/yr

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

Leidos

SMTA Process Engineer

Huntsville, AL · On-site

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

Leidos

SMTA Process Engineer

Huntsville, AL · On-site

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

Leidos

Manufacturing Process Engineer

Huntsville, AL

$59K - $106K/yr

Leidos' Defense Systems is seeking a Manufacturing Engineer to join our team in the Electronics ... Prepare process flows and assembly work instructions for assembly technicians using an MES system ...

PPG

Process Engineer, Aerospace

Huntsville, AL

$109K/yr

As a Process Engineer, Aerospace, you will cover all areas of Safety, Quality, Manufacturing Performance Improvement, World Class Manufacturing, Process and Capital Improvement, and Personal Growth.

Leidos

Manufacturing Process Engineer

Huntsville, AL

$116K - $210K/yr

... Engineer / Environmental Optical Test Manager to join our Space Hardware team in Huntsville, AL. This role will oversee the implementation of space-based sensor test equipment and test processes for ...

Leidos

Manufacturing Process Engineer

Huntsville, AL

$73K - $132K/yr

We are seeking a highly skilled Manufacturing Engineer to support and improve production processes, develop tooling, create clear work instructions, and ensure efficient manufacturing operations.

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All JobsProcess Engineer JobsProcess Engineer Jobs in Madison, AL

Process Engineer information

See Madison, AL salary details

$44.4K

$82.4K

$127.7K

How much do process engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for process engineer in Madison, AL is $82,445.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,800.00 and $92,300.00 per year, depending on experience, location, and employer.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What jobs make $3,000 a month without a degree?

Process engineers typically require a degree, but some related roles like manufacturing technicians, quality inspectors, or certain entry-level industrial jobs can pay around $3,000 monthly without a degree, especially with experience or certifications. Skilled trades such as HVAC technicians, electricians, or welders may also reach this income level through apprenticeships and on-the-job training.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Madison, AL? The most popular types of Process Engineer jobs in Madison, AL are:
What are popular job titles related to Process Engineer jobs in Madison, AL? For Process Engineer jobs in Madison, AL, the most frequently searched job titles are:
What job categories do people searching Process Engineer jobs in Madison, AL look for? The top searched job categories for Process Engineer jobs in Madison, AL are:
What cities near Madison, AL are hiring for Process Engineer jobs? Cities near Madison, AL with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Madison, AL as of June 2026, with employment types broken down into 94% Full Time, and 6% Contract. Highlights an 94% In-person, and 6% Hybrid job distribution, with an average salary of $82,445 per year, or $39.6 per hour.

Process Engineer

Mitchell Plastics

Huntsville, AL • On-site

Full-time

Posted 27 days ago

Job description

Mitchell Plastics is an award-winning and growing Company. Our key strength is that we offer our world-wide Automotive Customers a single source alternative for all of their interior automotive plastic part needs.
As an Employer, we offer an exciting opportunity for you to be part of our growing, "Best- In- Class" Team, in the automotive industry today. We believe that our people are what makes us great and strive to offer our employees opportunities for advancement.
Position Summary
We are seeking a motivated and detail-oriented Process Engineer to join our manufacturing team. In this role, you will drive continuous improvement initiatives, optimize manufacturing processes, support new equipment launches, and play a key role in delivering high-quality products in a fast-paced production environment. This is an excellent opportunity for an engineering professional who thrives on problem-solving, process optimization, and cross-functional collaboration.
Key Responsibilities
  • Analyze manufacturing performance by comparing established process standards (labor hours, machine cycle times, etc.) against actual production results, and recommend process improvements with measurable timelines to the Process Engineering Manager.
  • Lead continuous improvement initiatives focused on cycle time reduction, labor efficiency, scrap reduction, process optimization, and material utilization.
  • Review and analyze SPC data, FMEAs, DOE studies, and process parameters to drive process capability and operational excellence.
  • Develop and implement error-proofing and mistake-proofing solutions to improve product quality and prevent defects.
  • Escalate incapable processes or product concerns to management in a timely manner.
  • Support the launch and implementation of new production equipment through PSO, including coordination of APQP and PPAP activities.
  • Prepare capital expenditure justifications for new equipment and process improvement initiatives.
  • Investigate and implement innovative production methods to improve productivity, efficiency, and quality.
  • Serve as the primary technical liaison for vendors and external suppliers.
  • Prepare and present regular updates on process capability and manufacturing performance metrics.
  • Participate in Advanced Product Quality Planning (APQP) activities, including work-cell layout design, KCC/KPC selection, and preventive maintenance planning.
  • Lead 8D problem-solving activities related to process and capability non-conformances, ensuring effective corrective actions and customer communication where required.
  • Initiate Engineering Change Requests (ECRs) for process modifications and maintain accurate process-related documentation.
  • Assist in developing and delivering training programs for assembly personnel on new products, equipment, and manufacturing processes.
  • Develop and maintain preventive and predictive maintenance schedules for process equipment.
  • Ensure successful implementation and stabilization of new production processes until capability targets are achieved.
  • Maintain and update all process documentation, including operator instructions, process specifications, flow charts, control plans, machine setup instructions, PFMEAs, and standardized work procedures.
  • Coordinate sourcing and replacement of tooling, testing equipment, fixtures, and prototypes in collaboration with Project Engineering.
  • Participate in DFA/DFM reviews to support manufacturability and product optimization.
  • Communicate quality, process, and product-related updates to plant personnel through visual management and information boards.
  • Ensure all manufacturing processes and equipment comply with applicable health, safety, and environmental standards, including SDS documentation requirements.
  • Perform additional duties and special projects as assigned.

Qualifications
  • Diploma in Engineering.
  • Minimum 2 years of manufacturing experience, preferably within automotive plastics or injection molding environments.
  • Strong analytical, problem-solving, and decision-making skills.
  • Excellent communication, organizational, and teamwork abilities.
  • Proficient computer literacy and experience with manufacturing-related systems.
  • Knowledge of statistical methods and their application in manufacturing processes.
  • Understanding of injection molding processes and tooling systems.
  • Familiarity with fixturing, assembly equipment, and automated manufacturing systems.
  • Knowledge of assembly methods and lean manufacturing principles.
  • Understanding of Quality and Environmental Management Systems related to manufacturing operations.
  • Ability to interpret and maintain technical documentation accurately.

Why Join Our Team?
  • Be part of a collaborative and innovative manufacturing environment.
  • Contribute directly to process improvements and operational excellence initiatives.
  • Gain hands-on experience with advanced manufacturing technologies and automation.
  • Opportunity for professional growth and career advancement.
  • Competitive compensation and benefits package.

We thank all candidates for their interest, however only those who qualify for an interview will be contacted. #joinmitchellplastics

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