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Process Engineer Jobs in Madison, AL (NOW HIRING)

Great Bay Staffing Group

Process Engineer

Decatur, AL

$110K/yr

Process Innovation Engineer - Chemical Manufacturing | Petrochemical Industry We are seeking an experienced Process Engineer to join our team as a Process Innovation Engineer in a dynamic chemical ...

Nextek, Inc.

Process Engineer

Madison, AL · On-site

Duties/Responsibilities Provide Process Engineering Support for PCB assembly operations Generate and maintain programs for AOI equipment. Generate and maintain selective solder programs. Programming ...

Woodbridge

Process Engineer

Tanner, AL · On-site

Participate in health & safety and quality audit process * Write and update SOPS, SOTS, procedures, etc. Education * Bachelor's degree in Engineering * One to two years' experience in an engineering ...

Woodbridge

Process Engineer

Tanner, AL · On-site

Participate in health & safety and quality audit process * Write and update SOPS, SOTS, procedures, etc. Education * Bachelor's degree in Engineering * One to two years' experience in an engineering ...

Woodbridge Group

Process Engineer

Huntsville, AL · On-site

$52 - $78/hr

Participate in health & safety and quality audit process * Write and update SOPS, SOTS, procedures, etc. Education * One to two years' experience in an engineering role * Strong mechanical aptitude

Tarkett

Senior Process Engineer

Huntsville, AL · On-site

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Tarkett

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Hexcel Corporation

Process Engineer II

Decatur, AL · On-site

Become a part of the "strength within." Hexcel is currently seeking a Process Engineer for our Decatur, AL, USA, location. The selected individual will be responsible for but not limited to the ...

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Process Engineer information

See Madison, AL salary details

$44.4K

$82.4K

$127.7K

How much do process engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for process engineer in Madison, AL is $82,445.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,800.00 and $92,300.00 per year, depending on experience, location, and employer.

What is a process engineer?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What are some common challenges process engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What jobs can a process engineer do?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They work in industries such as chemical, pharmaceutical, food, and automotive, often using tools like process simulation software and requiring knowledge of quality standards and safety regulations.
More about Process Engineer jobs

What are the most commonly searched types of Process Engineer jobs in Madison, AL?

The most popular types of Process Engineer jobs in Madison, AL are:

What are popular job titles related to Process Engineer jobs in Madison, AL?

For Process Engineer jobs in Madison, AL, the most frequently searched job titles are:

What cities near Madison, AL are hiring for Process Engineer jobs?

Cities near Madison, AL with the most Process Engineer job openings:

Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Madison, AL as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $82,445 per year, or $39.6 per hour.

Process Engineer

Great Bay Staffing Group

Decatur, AL

$110K/yr

Full-time

Posted 15 days ago

Key responsibilities

  • Provide daily technical support and monitoring of chemical process unit operations to ensure optimal performance and safety

  • Identify and implement process improvements to enhance product quality, increase production capacity, reduce operating costs, and lower emissions

  • Design and document chemical processes for new product development and process scale-up from development to production

Job description

Process Innovation Engineer - Chemical Manufacturing | Petrochemical Industry

We are seeking an experienced Process Engineer to join our team as a Process Innovation Engineer in a dynamic chemical manufacturing environment. This role is ideal for a seasoned professional with extensive experience in chemical process engineering, process optimization, and technical support within the petrochemical or chemical manufacturing industry. As a Process Innovation Engineer, you will play a critical role in monitoring unit operations, improving efficiency, reducing costs, enhancing safety, and driving process improvements across our facility.

Key Responsibilities
  • Provide daily technical support and monitoring of chemical process unit operations to ensure optimal performance and safety
  • Identify and implement process improvements to enhance product quality, increase production capacity, reduce operating costs, and lower emissions
  • Develop, conduct, and evaluate tests for proposed operating changes and process optimization initiatives
  • Investigate and assess the feasibility of implementing new technology, safety recommendations, and planned capacity expansions
  • Collaborate with cross-functional unit teams to prepare annual control budgets, operating reviews, and economic studies
  • Provide technical support for PSM (Process Safety Management), RMP (Risk Management Plan), and other regulatory compliance programs
  • Investigate and resolve production issues, safety concerns, environmental incidents, and quality problems
  • Design and document chemical processes for new product development and process scale-up from development to production
  • Select and specify process equipment and control devices to enhance process control and efficiency
  • Write standard operating procedures (SOPs) and provide training for safe operation of new equipment and processes
  • Lead selected engineering projects including planning, coordination, and progress reporting
  • Supervise technicians and coordinate efforts between engineering, maintenance, and production teams
  • Troubleshoot process issues and design improvements to optimize operations and reduce maintenance costs
  • Assist with design and operation of equipment to minimize environmental releases and ensure compliance
  • Maintain awareness of modern technologies and industry best practices in chemical process engineering
Required Qualifications and Skills
  • Bachelor of Science (BS) degree in Chemical Engineering required
  • Minimum 10+ years of experience as a Process Engineer in chemical manufacturing, petrochemical, or petroleum refining environment strongly preferred
  • Extensive knowledge of chemical processes, unit operations, and process optimization in manufacturing facilities
  • Experience with process safety management (PSM), risk management programs (RMP), and regulatory compliance
  • Strong technical skills in process troubleshooting, economic analysis, and feasibility studies
  • Proven ability to develop and implement cost-saving initiatives and process improvements
  • Experience with equipment selection, specification, and installation for chemical processes
  • Ability to work effectively across diverse cultural backgrounds, including Japanese-American business environments
  • Excellent communication and collaboration skills with cross-functional teams
  • Project leadership and supervisory experience preferred
  • Proficiency in developing technical documentation, procedures, and training materials
Physical Requirements
  • Ability to lift up to 50 lbs and maintain good mobility throughout the facility
  • Capability to work 12-hour shifts as needed
  • Ability to climb stairs multiple times per shift to access plant equipment and units
  • Good hearing and sense of smell for safety awareness in chemical manufacturing environment
  • Ability to work effectively in a potentially stressful, fast-paced production environment
  • Prompt, regular, and dependable attendance is essential
Why This Is a Great Opportunity

Join a multi-billion dollar global technology leader and industry innovator in the chemical manufacturing sector. Our company is renowned for exceptional focus on both professional development and work-life balance, offering a modern team environment with real opportunities for career growth and exposure to cutting-edge chemical processes and technologies.

Comprehensive Compensation Package Includes:

  • Competitive base salary up to $110,000 (commensurate with experience)
  • Sign-on bonus for qualified candidates
  • Annual performance bonus: 8-12%
  • Generous paid relocation assistance package
  • Outstanding, low-cost benefits package
  • Commitment to work-life balance and employee well-being
  • Career advancement opportunities within a global organization
Apply Today

If you are an experienced Process Engineer or Chemical Engineer with a strong background in chemical manufacturing, petrochemical operations, or petroleum refining, we encourage you to apply for this Process Innovation Engineer position. Join our team and make a meaningful impact on process safety, efficiency, and innovation in a world-class chemical manufacturing facility. Qualified candidates are encouraged to submit their application today!