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Process Engineer Jobs in Madison, AL (NOW HIRING)

Actalent

Paint Engineer

Madison, AL

Paint Process Engineer This role serves as a key technical contributor supporting liquid paint manufacturing processes, with a strong focus on robotic, solvent-based painting operations. You will ...

GE Appliances

Process Improvement Engineer

Decatur, AL · On-site

$105K/yr

Join our team as a Manufacturing Process Improvement Engineer, where you'll play a critical role in driving equipment reliability, improving process stability, and advancing operational excellence in ...

GE Appliances

Process Improvement Engineer

Decatur, AL · On-site

$105K/yr

Join our team as a Manufacturing Process Improvement Engineer, where you'll play a critical role in driving equipment reliability, improving process stability, and advancing operational excellence in ...

Teledyne

Process Development Engineer

Huntsville, AL · On-site

Review production schedules, engineering specifications, process flows, and other information to understand methods and activities in manufacturing and services * Supports production and provides ...

TriMas Corporation

Manufacturing Engineer

Huntsville, AL · On-site

$71K - $92K/yr

Engineering Equal Opportunity Employer Minorities/Women/Veterans/Disabled Main Duties ... Primary role is to lead cost savings efforts, identifying new processes, equipment, or equipment ...

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Process Engineer information

See Madison, AL salary details

$44.4K

$82.4K

$127.7K

How much do process engineer jobs pay per year?

As of Jun 10, 2026, the average yearly pay for process engineer in Madison, AL is $82,445.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,800.00 and $92,300.00 per year, depending on experience, location, and employer.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What jobs make $3,000 a month without a degree?

Process engineers typically require a degree, but some related roles like manufacturing technicians, quality inspectors, or certain entry-level industrial jobs can pay around $3,000 monthly without a degree, especially with experience or certifications. Skilled trades such as HVAC technicians, electricians, or welders may also reach this income level through apprenticeships and on-the-job training.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Madison, AL? The most popular types of Process Engineer jobs in Madison, AL are:
What are popular job titles related to Process Engineer jobs in Madison, AL? For Process Engineer jobs in Madison, AL, the most frequently searched job titles are:
What job categories do people searching Process Engineer jobs in Madison, AL look for? The top searched job categories for Process Engineer jobs in Madison, AL are:
What cities near Madison, AL are hiring for Process Engineer jobs? Cities near Madison, AL with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Madison, AL as of June 2026, with employment types broken down into 94% Full Time, and 6% Contract. Highlights an 94% In-person, and 6% Hybrid job distribution, with an average salary of $82,445 per year, or $39.6 per hour.

Material Characterization and Materials Process Engineering

L3HHCM20

Huntsville, AL • On-site

Other

This job post has expired 2 days ago. Applications are no longer accepted.

Job description

Job Title: Material Characterization and Materials Process Engineer

Job Code: 37518

Job Location: Huntsville, AL- AMF South

Job Schedule: 9/80: Employees work 9 out of every 14 days - totaling 80 hours worked - and have every other Friday off

Job Description:

The Advanced Manufacturing Facility (AMF-South) is seeking a Material Characterization Engineer working in the Material Laboratory to support material characterization activities for both in-process manufacturing and  development programs. This role is responsible for generating thermal, rheological, and chemical characterization data to support material selection, process optimization, failure analysis, and production support. The successful candidate will evaluate a range of material systems, including polymer matrix composites, elastomers, and adhesives, using laboratory techniques such as Thermomechanical Analysis (TMA), Differential Scanning Calorimetry (DSC), Thermogravimetric Analysis (TGA), rheometry, and Fourier Transform Infrared Spectroscopy (FTIR).

Essential Functions:

  • Perform thermal, rheological, and chemical characterization testing in accordance with approved test plans, standard operating procedures, and safe laboratory practices.
  • Generate, analyze, and interpret material characterization data to support engineering decisions related to material behavior, processability, cure state, thermal stability, and constituent identification.
  • Provide technical input on characterization method selection, test execution, data quality, and interpretation of results.
  • Collaborate with materials engineers, laboratory personnel, and cross-functional teams to support program deliverables, root cause investigations, and process development activities.
  • Maintain operational readiness of laboratory instrumentation through routine checks, calibration coordination, troubleshooting, and service support with original equipment manufacturers as required.
  • Document test results and communicate findings through technical reports, presentations, and direct engineering support.
  • Support laboratory and departmental objectives outside primary assignments as needed to meet critical program and production schedules.

Qualifications:

  • Bachelor's Degree and minimum 4 years of prior Material Process Engineering experience. Graduate Degree and a minimum of 2 years of prior Material Process Engineering experience. In lieu of a degree, minimum of 8 years of Material Process Engineering experience.

Preferred Additional Skills:

  • Bachelor's degree in Materials Science, Chemical Engineering, Chemistry, or a related technical discipline is preferred.
  • Experience with thermal analysis and rheological characterization techniques.
  • Experience working with laboratory instrumentation and test data analysis.
  • Understanding of material properties such as glass transition, cure behavior, coefficient of thermal expansion, decomposition behavior, viscoelastic response, and chemical composition
  • Hands-on experience with TA Instruments TRIOS software.
  • Experience characterizing composites, elastomers, and adhesives.
  • Experience supporting manufacturing, development, or qualification programs in the aerospace and defense industry.
  • Ability to interpret material characterization results in the context of processing, performance, and failure mechanisms.

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