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Process Engineer Jobs in Madison, AL (NOW HIRING)

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

Manufacturing Process Engineer

Huntsville, AL · On-site

$59K - $106K/yr

  • Medical

  • Retirement

  • PTO

The position is well-suited for a manufacturing engineer who values disciplined execution, enjoys improving legacy processes, and is comfortable owning defined program scope under limited supervision.

Paint Process Engineer DEPARTMENT: Engineering REPORT TO: Engineering Department Manager BASIC FUNCTION: This position requires an experienced professional with a comprehensive experience in paint ...

Manufacturing Process Engineer

Huntsville, AL · On-site

$116K - $210K/yr

  • Medical

  • Retirement

  • PTO

As a Manufacturing Engineer you will be overseeing and optimizing the production process, from raw materials to finished products, to ensure efficiency and quality. This position will support our ...

As a Process Engineer, Aerospace, you will cover all areas of Safety, Quality, Manufacturing Performance Improvement, World Class Manufacturing, Process and Capital Improvement, and Personal Growth.

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

Once you've had a chance to explore our current open positions, apply to the ones you feel suit you best and keep track of both your progress in the selection process, and new postings that might ...

Once you've had a chance to explore our current open positions, apply to the ones you feel suit you best and keep track of both your progress in the selection process, and new postings that might ...

Showing results 21-40

Process Engineer information

See Madison, AL salary details

$44.4K

$82.4K

$127.7K

How much do process engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for process engineer in Madison, AL is $82,445.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,800.00 and $92,300.00 per year, depending on experience, location, and employer.

What is the work of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production workflows, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis. Strong problem-solving skills and knowledge of industry standards are essential for this role.

What are some common challenges process engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What is a process engineer?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What jobs do process engineers do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and statistical analysis. Their work often involves collaboration with production teams and requires knowledge of engineering principles and industry standards.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What are the most commonly searched types of Process Engineer jobs in Madison, AL?

The most popular types of Process Engineer jobs in Madison, AL are:

What are popular job titles related to Process Engineer jobs in Madison, AL?

For Process Engineer jobs in Madison, AL, the most frequently searched job titles are:

What cities near Madison, AL are hiring for Process Engineer jobs?

Cities near Madison, AL with the most Process Engineer job openings:

Infographic showing various Process Engineer job openings in Madison, AL as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $82,445 per year, or $39.6 per hour.

Senior Plastics Process Engineer

GE Appliances

Decatur, AL • On-site

$95 - $130/hr

Other

Posted 8 days ago


Job description

## Senior Plastics Process EngineerApplylocations: USA, Decatur, ALtime type: Full timeposted on: Posted Todayjob requisition id: REQ-26434At GE Appliances, a Haier company, we come together to make “good things, for life.” As the fastest-growing appliance company in the U.S., we’re powered by creators, thinkers and makers who believe that anything is possible and that there’s always a better way. We believe in the power of our people and in giving them the freedom to explore, discover and build good things, together. The GE Appliances philosophy, backed by three simple commitments defines the way we work, invent, create, do business, and serve our communities: *we come together*, *we always look for a better way*, and *we create possibilities*.Interested in joining us on our journey?Are you a recognized technical leader in injection molding with a passion for driving operational excellence? Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In this senior-level role, you will serve as the plant’s subject matter expert for plastics processing and injection molding technologies. You will lead complex troubleshooting efforts, drive continuous improvement initiatives, support new product launches, mentor technical and production teams, and partner cross-functionally to implement robust, data-driven process solutions. This role requires strong technical depth, leadership capability, and the ability to influence plant performance through process discipline and innovation.## ## PositionSenior Plastics Process Engineer## ## LocationUSA, Decatur, AL## How You'll Create Possibilities* Serve as the senior technical expert for injection molding processes, providing leadership in process optimization, validation, troubleshooting, and control.* Lead efforts to improve cycle times, scrap reduction, uptime, repeatability, and overall equipment effectiveness (OEE) through scientific molding principles and data-driven decision-making.* Identify and execute Lean manufacturing and process improvement initiatives that reduce waste, improve throughput, and enhance product quality.* Lead root cause analysis and corrective action efforts for chronic or high-impact process, tooling, automation, and quality issues; implement sustainable solutions across operations.* Develop, maintain, and improve process standards, work instructions, control plans, parameter windows, and quality documentation to ensure consistent production performance.* Provide technical leadership for mold trials, process development, mold sampling, qualification, and launch readiness for new products and tooling.* Coach and mentor process engineers, technicians, operators, and production teams to strengthen technical capability and promote best practices in molding operations.* Partner with Production, Tooling, Maintenance, Quality, Engineering, and Supply Chain teams to resolve issues, improve manufacturability, and support plant objectives.* Lead or support implementation and optimization of RJG systems, robotics, automation, and EOAT solutions to improve process control and productivity.* Collaborate with OEMs, resin suppliers, tooling vendors, and automation partners to implement best practices, improve process capability, and support capital or improvement projects.* Analyze process performance trends and communicate risks, opportunities, and recommendations to plant leadership and key stakeholders.* Provide technical support during off-shift or critical production situations as needed; support flexible hours and overtime when required.## What You'll Bring to Our Team* Bachelor of Science degree in Engineering or related discipline or equivalent hands-on experience in technical/manufacturing disciplines Job Requisition...02026.docx* 5+ years of experience in injection molding and plastics processing in a manufacturing environment* 3+ years of experience using RJG systems, including Edart and CoPilot* Demonstrated expertise in scientific molding, process development, troubleshooting, and process window establishment* Strong experience leading root cause analysis and implementing sustainable corrective actions* Proven ability to lead projects, influence cross-functional teams, and drive measurable process improvements* Excellent communication, coaching, and leadership skills* Strong analytical and problem-solving skills in injection molding applications* Ability to work independently, manage multiple priorities, and proactively communicate business and process trends**Preferred Qualifications*** BS degree in Mechanical, Industrial, Manufacturing, or Plastics Engineering* 7+ years of progressive experience in injection molding/process engineering* RJG certification and advanced understanding of Edart and CoPilot* Experience with robotics, automation, and EOAT design/programming* Experience with mold sampling, mold flow functionality, and scientific molding practices* Experience implementing Lean process improvement in a manufacturing operation* Experience supporting capital equipment projects, validation activities, and plant expansions* Demonstrated success leading technical training and developing technical talent* Experience working in a high-volume manufacturing environment## **Our Culture**Our work is centered on our People and Culture as reflected in our Zero Distance philosophy and we recognize the importance of reaffirming our commitment to inclusion and diversity (I&D). This underscores our commitment to fostering an environment where every individual feels valued, connected, and empowered to contribute, while positioning our organization to adapt seamlessly to the evolving needs of our workforce and communities. This reflects our dedication to creating solutions that: Empower colleagues by fostering an environment where all voices are heard, valued, and encouraged to contribute. Strengthen communities where we live and work. Reinforce a culture of belonging, purpose, and engagement. Reflect the diversity of the communities we serve through our workforce, products, and practices. By further embedding Zero Distance into our People and Culture framework, we will continue to build a deeply connected organization. We are cultivating a culture of engagement, belonging, and connection, because while attracting new talent remains a priority, retention is a cornerstone of our strategy.GE Appliances is a trust-based organization. It is important we offer our employees the flexibility they need to do their best work while balancing the needs of the business and individuals. When you join GE Appliances, you will have the opportunity to work with your leader to create a flexible work arrangement that balances the needs of the individual, team, and organization.GE Appliances is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.GE Appliances participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S #J-18808-Ljbffr