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Process Engineer Jobs in Madison, AL (NOW HIRING)

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

SMTA Process Engineer

Huntsville, AL · On-site

$73K - $132K/yr

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

Senior Plastics Process Engineer

Decatur, AL · On-site

$97K - $126K/yr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

Paint Process Engineer DEPARTMENT: Engineering REPORT TO: Engineering Department Manager BASIC FUNCTION: This position requires an experienced professional with a comprehensive experience in paint ...

Process Engineer, Aerospace

Huntsville, AL · On-site

$109K/yr

As a Process Engineer, Aerospace, you will cover all areas of Safety, Quality, Manufacturing Performance Improvement, World Class Manufacturing, Process and Capital Improvement, and Personal Growth.

Serve as the Lead Manufacturing Engineer on the SLCM-N Team assisting Design for Manufacturing (DFM) activities during the product development phase. * Define manufacturing processes needed for the ...

Senior Plastics Process Engineer

Decatur, AL · On-site

$97K - $126K/yr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

Engineer Process

Huntsville, AL · On-site

$75 - $110/hr

Manufacturing Engineer - Industrial & Metallurgical Processes Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across manufacturing operations ...

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Manufacturing Engineer - Industrial & Metallurgical Processes Location: Huntsville, AL Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across ...

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Showing results 21-40

Process Engineer information

See Madison, AL salary details

$44.4K

$82.4K

$127.7K

How much do process engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for process engineer in Madison, AL is $82,445.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,800.00 and $92,300.00 per year, depending on experience, location, and employer.

What is a process engineer?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What are some common challenges process engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What jobs can a process engineer do?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They work in industries such as chemical, pharmaceutical, food, and automotive, often using tools like process simulation software and requiring knowledge of quality standards and safety regulations.

What are the most commonly searched types of Process Engineer jobs in Madison, AL?

The most popular types of Process Engineer jobs in Madison, AL are:

What are popular job titles related to Process Engineer jobs in Madison, AL?

For Process Engineer jobs in Madison, AL, the most frequently searched job titles are:

What cities near Madison, AL are hiring for Process Engineer jobs?

Cities near Madison, AL with the most Process Engineer job openings:

Infographic showing various Process Engineer job openings in Madison, AL as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $82,445 per year, or $39.6 per hour.

Paint Process Engineer

DaikyoNishikawa USA, Inc.

Madison, AL • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 9 days ago


Job description

Paint Process Engineer
DaikyoNishikawa USA, Inc. is a Tier 1 supplier for Mazda Toyota Manufacturing, located on Mazda Toyota’s campus in Madison, Alabama. We are looking for a Paint Process Engineer to join our team!
 This position requires an experienced professional with a comprehensive experience in paint processes who will be responsible for developing optimal Water-based Primer / Base Coat and 2K Clear Coat processes. Our ideal candidate exhibits a can-do attitude and approaches his or her work with vigor and determination. Candidates will be expected to demonstrate excellence in their respective fields, to possess the ability to learn quickly, and to strive for perfection within a fast-paced environment.
REQUIREMENTS:
  • Knowledge of Water-based Primer / Base Coat and 2K Clear Coat processes.
  • Support paint program start-up from the initial concept all the way to volume ramp-up.
  • Help achieve the defined volume, premium paint appearance quality, costs, and safety objectives.
  • Develop and implement paint process quality control plans for water-based primer/base coat and 2K clear coat processes and finesse/polish.
  • Forge excellent cross-functional relationships with engineering, suppliers, quality, and manufacturing (Body-In-White & General Assembly).
  • Manage and lead Color Harmony reviews with Internal Quality and Customer Paint Quality team members.
  • Develop and implement Paint PFMEA standards and policies
  • Process Control Plans.
  • Coordinate launch activities and trials with both Product and Plant Engineering.
  • Develop and implement training programs for production associates.
  • Identify, trial, and implement any new tools, equipment, and processes that could improve quality and manpower efficiency.
  • Effectively manage and balance safety, quality, throughput, cost, and people to provide maximum value to the customer and the company.
  • Strong with defect analysis, root cause, and reporting
  • Fanuc Automation Experience Preferred
  • Fanuc robotics – Online/Offline programming
  • Fluent with equipment & process planning, budget process, and simultaneous engineering activities.
  • Experienced team player.
  • Passion to continuously improve and maintain the process.
  • Experience with driving standard methods and procedures.
  • Preferred experience with water-based paint processes.
  • Knowledge of paint equipment & layouts

EDUCATION/ EXPERIENCE PREFERRED
  • Bachelor’s Degree in Engineering Preferred or 10+ years experience (Manufacturing / Mechanical / Electrical / Operations / Industrial)
  • FANUC Paint Robot experience required, 5+ year experience preferred
  • Allen Bradley or Omron PLC experience preferred
  • 5+ years of relevant experience in a similar role within an automotive OEM – Tier 1/2 paint shop
BENEFITS
  • No-cost employee premiums for you and your eligible dependents for competitive medical, dental, vision, prescription benefits, Short-term Disability and Long-term Disability, Employee Assistance Program
  • FSAs
  • Pet Insurance options
  • 401(k) Retirement Savings Plan with several investment options; we match 100% of the first 4%
  • Paid Time Off program that includes company holidays and vacation time
  • Performance-based Merit Increases
  • Wellness Initiatives 
  • Safety Shoe and Prescription Safety Glasses - designated amount paid by company
  • Group Rate Life and Disability Insurance
​​​​While we welcome out-of-state applicants, this is an on-site position that will require you to report to the plant in Madison, AL for work.
All qualified applicants will be considered for employment without regard to race, color, religion, sex (including pregnancy, sexual orientation, or gender identity), national origin, age, disability, genetic information, protected veteran status, or any other characteristic protected by applicable federal, state, or local law.
 

DNUS is committed to encouraging diversity and inclusion in the workplace. DNUS will not discriminate based on any protected class in it’s hiring/onboarding/employment practices. Reasonable accommodations can be requested and will be considered as it relates to the essential functions of this job.

About DNUS, Inc.:

Daikyo Corporation was established in 1953 in Fuchu-cho, Aki-gun, Hiroshima-ken Japan. As a manufacturer of plastic products for automotive, machinery, electric appliance, vessels, and general household purposes. Today, DaikyoNishikawa (DNUS) Inc. established its first venture in the United States in 2019, primarily serving Mazda and Toyota automotive industry. DNUS, Inc. is a high-end technology and quality-driven automotive company. It is the policy of DNUS, Inc. to provide full and equal employment opportunities to all employees and potential employees without regard to race, color, religion, national or ethnic origin, veteran status, age, gender identity or expression, sexual orientation, genetic information, physical or mental disability or any other legally protected status.

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