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Senior Process Safety Engineer Jobs in Madison, AL

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Senior Process Engineer - Manufacturing

Huntsville, AL · On-site

$130K - $145K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Sr Process Engineer - Manufacturing, Building Products Plant located 70 miles West of Huntsville - Relocation Provided Industrial building products - Salary $130,000-$145,000 I am currently ...

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Senior Process Engineer

Huntsville, AL · On-site

$102K - $132K/yr

  • Retirement

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Missile Safety Engineer

Huntsville, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Army as a Senior Missile Safety Engineer, where your expertise will shape the safety and ... Support Safety Release processes for test events, including live-fire and flight testing.

Missile Safety Engineer

Huntsville, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Army as a Senior Missile Safety Engineer , where your expertise will shape the safety and ... Support Safety Release processes for test events, including live-fire and flight testing.

Missile Safety Engineer

Huntsville, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Army as a Senior Missile Safety Engineer, where your expertise will shape the safety and ... Support Safety Release processes for test events, including live-fire and flight testing.

Missile Safety Engineer

Huntsville, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Army as a Senior Missile Safety Engineer, where your expertise will shape the safety and ... Support Safety Release processes for test events, including live-fire and flight testing.

Safety Engineer

Huntsville, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Safety Engineer

Huntsville, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Senior System Safety Engineer

Huntsville, AL · On-site

$145K - $203K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

This team is focused on defining, monitoring and assessing processes that guide Blue Origin ... As part of a hardworking team of engineers, you will work as a Senior System Safety Engineer on ...

Senior System Safety Engineer

Huntsville, AL · On-site

$103K - $140K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... Senior System Safety Engineer to join our team in Huntsville, AL. * Lead one or more MIL-STD-882E ... Brief safety of the program at technical reviews and as part of the safety approval process

Senior System Safety Engineer

Huntsville, AL · On-site

$103K - $140K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... Senior System Safety Engineer to join our team in Huntsville, AL. * Lead one or more MIL-STD-882E ... Brief safety of the program at technical reviews and as part of the safety approval process

Senior System Safety Engineer

Huntsville, AL · On-site

$103K - $140K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... Senior System Safety Engineer to join our team in Huntsville, AL. * Lead one or more MIL-STD-882E ... Brief safety of the program at technical reviews and as part of the safety approval process

This System Safety Engineer will support between 1 and 3 efforts simultaneously, which they will ... Knowledge of Army Safety Board processes and preparation * Experience conducting hazard analyses ...

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Senior Process Safety Engineer information

See Madison, AL salary details

$67.2K

$108.5K

$152.8K

How much do senior process safety engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for senior process safety engineer in Madison, AL is $108,517.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,200.00 and $120,500.00 per year, depending on experience, location, and employer.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are popular job titles related to Senior Process Safety Engineer jobs in Madison, AL? For Senior Process Safety Engineer jobs in Madison, AL, the most frequently searched job titles are:
What cities near Madison, AL are hiring for Senior Process Safety Engineer jobs? Cities near Madison, AL with the most Senior Process Safety Engineer job openings:
Infographic showing various Senior Process Safety Engineer job openings in Madison, AL as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 21% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $108,517 per year, or $52.2 per hour.

Senior Process Engineer - Manufacturing

Terry Young & Associates

Huntsville, AL • On-site

$130K - $145K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted yesterday

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Job description

Sr Process Engineer - Manufacturing, Building Products


Plant located 70 miles West of Huntsville - Relocation Provided

Industrial building products - Salary $130,000-$145,000

I am currently recruiting for a Senior Process Engineer role (Rubber, Extrusion or Plastics experience) on behalf of a Manufacturer of Building Products used for commercial facilities with over $1 Billion in sales. This role will work in a plant environment at a plant location 70 Miles West of Huntsville, Alabama.


The Senior Process Engineer will be responsible for planning, designing and implementing manufacturing processes collaborating with the operations team to ensure quality product is delivered. This role will lead projects from concept to industrialization including design and layout of plant systems, equipment and production lines utilizing WCM tools, lean principles and Six Sigma to ensure efficiency.


The hiring manager is looking for 7-15 years of experience within a rubber, plastics or extrusion manufacturing environment including equipment installation and line extension experience. Must have a proven track record using World Class Mfg, Six Sigma or lean tools to streamline processes and optimize production and quality of products. Bachelor of Science degree in Mechanical or Chemical Engineering is required. The salary range is $130,000 - $145,000 and offers Full Benefits including healthcare, matching 401k, etc.

If you are interested in being considered for this position, please forward a word.doc attached version of your resume and I’ll give you a call to review the opportunity in full detail.

Thanks & Make it A Great Day!

Terry L. Young-Delgado, Recruiter

Terry Young & Associates

Executive & Technical Recruiting

Company Description

Manufacturer with over $1B in sales