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Senior Process Safety Engineer Jobs in Madison, AL

Tarkett

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Tarkett

Senior Process Engineer

Florence, AL

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

i3

Safety Engineer

Huntsville, AL

Evaluate contractor system safety products, plans, analyses, and processes for technical competence ... Prepare and present safety, engineering, risk, and programmatic briefings to leadership and ...

TCS

Safety Engineer

Huntsville, AL

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

TCS

Safety Engineer

Huntsville, AL · On-site

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Raytheon

Senior System Safety Engineer

Huntsville, AL

$103K - $140K/yr

... Senior System Safety Engineer to join our team in Huntsville, AL. * Lead one or more MIL-STD-882E ... Brief safety of the program at technical reviews and as part of the safety approval process

Leidos

System Safety Engineer

Huntsville, AL · On-site

This System Safety Engineer will support between 1 and 3 efforts simultaneously, which they will ... Knowledge of Army Safety Board processes and preparation * Experience conducting hazard analyses ...

Leidos

System Safety Engineer

Huntsville, AL · On-site

This System Safety Engineer will support between 1 and 3 efforts simultaneously, which they will ... Knowledge of Army Safety Board processes and preparation * Experience conducting hazard analyses ...

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Senior Process Safety Engineer information

See Madison, AL salary details

$67.2K

$108.5K

$152.8K

How much do senior process safety engineer jobs pay per year?

As of Aug 1, 2026, the average yearly pay for senior process safety engineer in Madison, AL is $108,517.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,200.00 and $120,500.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or pharmaceutical industries can earn $300,000 or more annually, especially with extensive experience, specialized certifications, and leadership roles. High salaries are often associated with seniority, complex projects, and working in high-risk environments that require advanced knowledge of safety protocols and risk management tools.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the highest salary of a safety engineer?

Senior Process Safety Engineers can earn salaries exceeding $150,000 annually, especially with extensive experience, advanced certifications, and working in high-risk industries such as oil and gas or chemical manufacturing. Top earners in this field may reach salaries over $180,000 or more, depending on location and employer size.

What engineer makes $500,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, specialized certifications, and leadership roles. High compensation often includes bonuses, profit sharing, and other incentives for senior-level professionals managing complex safety systems and compliance.

What engineers make $200,000 a year?

Senior Process Safety Engineers can earn $200,000 or more annually, especially with extensive experience, specialized certifications, and working in high-demand industries like oil and gas or chemical manufacturing. Compensation varies based on location, company size, and individual expertise, often including bonuses and benefits.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are popular job titles related to Senior Process Safety Engineer jobs in Madison, AL? For Senior Process Safety Engineer jobs in Madison, AL, the most frequently searched job titles are:
What cities near Madison, AL are hiring for Senior Process Safety Engineer jobs? Cities near Madison, AL with the most Senior Process Safety Engineer job openings:
Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Madison, AL as of July 2026, with employment types broken down into 100% Full Time. Highlights an 60% In-person, and 40% Remote job distribution, with an average salary of $108,517 per year, or $52.2 per hour.

Senior Process Engineer

Tarkett

Huntsville, AL

$102K - $132K/yr

Full-time

Retirement

Re-posted 20 days ago

Tarkett rating

6.0

Company rating: 6.0 out of 10

Based on 18 frontline employees who took The Breakroom Quiz

Job description

Join Tarkett, a global leader in innovation flooring solutions and sports surfaces. We believe our entrepreneurial culture is what differentiates us from the competition. So if you've got what it takes, we invite you to CHANGE THE GAME WITH US!

POSITION SUMMARY: Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing, and implementing safe, repeatable manufacturing processes. This position will work in collaboration with the operations team to ensure that a quality product is delivered to the customers safely and on time.

ESSENTIAL DUTIES & RESPONSIBILITIES

  • Lead projects from concept to industrialization.
  • Partner with EHS to ensure equipment, machines and processes adhere to guidelines and create a safe working environment
  • Design, plan, and layout plant systems, equipment, and machines for optimal efficiency
  • Specify and recommend equipment and process to ensure quality level
  • Anticipate and resolve technical processing issues
  • Ensure interface with the various internal stakeholders
  • Utilize WCM tools and/or Lean Principles and Six Sigma to ensure a successful project start
  • Participate in and lead multi-functional teams to solve production problems

REQUIREMENTS

  • Bachelor's degree in engineering required (Mechanical and Chemical Engineering)
  • 7+ years of experience as a process engineer in extrusion / lamination (a plus)
  • 7+ years of experience as a project engineer leading equipment installation
  • Polymer/plastics experience in sheet and film (a plus)
  • Experience in project management in a manufacturing environment
  • Proven track-record using World Class Manufacturing, Six Sigma, or lean tools to streamline processes; optimize production and/or quality of products
  • Team oriented, self-motivated and innovative
  • Excellent communication skills, both written and verbal
  • Willingness to work closely with operation and "live" the processes for which responsible.
  • Must be proficient in Microsoft Project and AutoCAD

What We Offer

  • A commitment that Safety is #1

  • Competitive benefits, pay, and retirement plan options!

  • Career growth, stability, and flexible work arrangements.

Responsible Manufacturing - Protecting Our Planet for the Future

  • We utilize renewable energy and a closed loop recycled water process.

  • We are committed to reducing greenhouse emissions and water consumption.

  • We are the only flooring company recognized by the Asthma and Allergy foundation.

Who we are:

With a history of more than 140 years, Tarkett is a worldwide leader in innovative and sustainable flooring and sport surface solutions, generating turnover of 3.3 billion in 2025. The Group has close to 12,000 employees, 25 R&D centers, 8 recycling centers and 33 production sites. Tarkett creates and manufactures solutions for hospitals, schools, housing, hotels, offices, stores and sports fields, serving customers in over 100 countries. To build "The Way to Better Floors," the Group is committed to circular economy and sustainability, in line with its Tarkett HumanConscious Design approach.

www.tarkett-group.com

Tarkett is an equal opportunity employer. We value diversity in backgrounds and in experiences and promote an inclusive workplace where all employees can perform at their best.

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