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Senior Process Safety Engineer Jobs in Mobile, AL

Hargrove

Senior Process Engineer

Mobile, AL · On-site

$140 - $190/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

## Senior Process EngineerApplylocations: Mobile, ALtime type: Full timeposted on: Posted Todayjob ... Promoting the culture of working safely and applying safety related concepts into process design.

Hargrove Engineers and Constructors

Senior Process Engineer

Mobile, AL · On-site

$103K - $133K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Promoting the culture of working safely and applying safety related concepts into process design. * Reviewing and approving all process engineering deliverables. * Validating professional service ...

ArcelorMittal

Supervisor - Process Safety Management

Calvert, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Engage with senior site leadership, process safety engineers, operations teams, and 2nd Line functions to communicate assurance insights, discuss significant major hazard risks, and drive alignment ...

ArcelorMittal

Supervisor - Process Safety Management

Calvert, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Engage with senior site leadership, process safety engineers, operations teams, and 2nd Line functions to communicate assurance insights, discuss significant major hazard risks, and drive alignment ...

Huntsman

Process Engineer Team Lead

Mcintosh, AL

$116K - $151K/yr

Lead continuous improvement initiatives to improve process reliability, efficiency, safety, and product quality. * Provide technical process engineering support for production units and site ...

Huntsman Corporation

Process Engineer Team Lead

Mcintosh, AL · On-site

$116K - $151K/yr

Lead continuous improvement initiatives to improve process reliability, efficiency, safety, and product quality. * Provide technical process engineering support for production units and site ...

Huntsman Corporation

Process Engineer Team Lead

Mcintosh, AL · On-site

$116K - $151K/yr

Lead continuous improvement initiatives to improve process reliability, efficiency, safety, and product quality. * Provide technical process engineering support for production units and site ...

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Senior Process Safety Engineer information

See Mobile, AL salary details

$74.4K

$120.2K

$169.2K

How much do senior process safety engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process safety engineer in Mobile, AL is $120,187.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,200.00 and $133,500.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Mobile, AL?

The most popular types of Process Safety Engineer jobs in Mobile, AL are:

What are popular job titles related to Senior Process Safety Engineer jobs in Mobile, AL?

For Senior Process Safety Engineer jobs in Mobile, AL, the most frequently searched job titles are:

What job categories do people searching Senior Process Safety Engineer jobs in Mobile, AL look for?

The top searched job categories for Senior Process Safety Engineer jobs in Mobile, AL are:

What cities near Mobile, AL are hiring for Senior Process Safety Engineer jobs?

Cities near Mobile, AL with the most Senior Process Safety Engineer job openings:

Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Mobile, AL as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 18% Part Time, 1% Contract, and 1% Nights. Highlights an 98% Physical, and 2% Remote job distribution, with an average salary of $120,187 per year, or $57.8 per hour.

Principal Process Safety Engineer-Mobile, Alabama

Evonik España Y Portugal SA.

Mobile, AL • On-site

$90 - $120/hr

Other

This job post has expired today. Applications are no longer accepted.

Job description

Principal Process Safety Engineer-Mobile, Alabama

What we offer

You will work on exciting and challenging topics together with a team in an ultra-modern, innovative and creative environment. Intensive on-the-job training with expert colleagues guarantees you will quickly become familiar with your duties and perform them independently. Performance related pay and the opportunity for personal and professional development are of course part of the package.

Candidate must be residing or willing to relocate to Mobile, AL

Provide technical process safety engineering support services to Evonik Divisions and Business Lines to support their responsibility for designing, constructing, and operating safe chemical production processes throughout the process lifecycle.

Responsibilities

  • Perform various process safety calculations related to e. g. the design of new emergency relief systems, the evaluation of existing emergency relief system designs, dispersion analysis, flammability analysis, consequence modeling, combustible dust hazards, reactive hazard analyses & evaluation, etc.
  • Facilitation of process safety discussions as PHA leader (HAZOP/PAAG, structured What-If) [PREFERRED]
  • Preparation for and support of Hazard Identification (HazId) studies, Hazard Identification & Risk Assessment (HIRA) studies, Process Hazard Analyses (PHA), Facility Siting Analyses (FSA), etc. [PREFERRED]
  • Determination and evaluation of process hazards from process deviations
  • Development and evaluation of process safety concepts for production plants at our production sites (national and international)
  • Safety technical consultancy on prevention and protection concepts and technical solutions for production plants and within investment projects (national and international)
  • Close cooperation with production, process technology and engineering

Requirements

  • B.Sc. in Chemical Engineering, Process Technology or Chemistry minimum, M.Sc. or PhD preferred
  • 5 years minimum required, 10 years preferred of professional experience in chemical industry in process safety, facilitation and/or safety calculations, production, engineering or notified body
  • Knowledge and experience in safety engineering
  • Knowledge of relevant local regulations and industry standards
  • Strong analytical skills, systematic and structured way of working
  • Very good English written and spoken language skills. Strong team and communication skills
  • Initiative, sense of responsibility, flexibility
  • Up to 25% travel

The Evonik Group adopts an Equal Employment Opportunity (EEO) approach. Candidates are assessed based on their educational qualifications, experience, job competencies and potential and shall not be discriminated against on the basis of race, ethnicity, age, gender, religion, nationality, disability or sexual orientation or other classifications protected by local, state, or provincial regulations.

Location: United States of America | Lafayette, IN; Mobile, AL; Allentown, PA

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