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Senior Process Safety Engineer Jobs in Mobile, AL

The Process Development Engineer will develop and implement new products and processes to improve ... Actively support Novelis core initiatives around Environment, Health, Safety and Quality.

Senior Geotechnical Engineer - Lead Projects. Build Clients. Shape Infrastructure. Join Terracon ... Serve as a technical authority, ensuring quality, safety, and performance while guiding teams ...

As Process Performance Engineer, you will provide technical assistance (methods, products, etc.) to the Production teams, with the aim of optimizing the industrial process, whilst observing safety ...

The Logistics Process Engineer II (SAP/EWM) is responsible for analyzing, maintaining and improving ... Occupational health and safety regulations Knowledge, Skills, Demonstrated Capabilities: * Advanced ...

Manufacturing Engineer I (Process Engineer)

Mobile, AL · On-site

$72K - $97K/yr

... I (Process Engineer) to join our ME A320 department based in Mobile, AL. Responsible for ... safety. Meet the team: Our Engineers at the Airbus U.S. Manufacturing facility take our aircraft ...

Senior Bridge Engineer

Mobile, AL · On-site

$81K - $111K/yr

Position OverviewThompson Engineering is seeking a Senior Structural Engineer with specialized ... The primary responsibility of this position is to ensure the safety, strength, and integrity of ...

Senior Bridge Engineer

Mobile, AL · On-site

$81K - $111K/yr

Position Overview Thompson Engineering is seeking a Senior Structural Engineer with specialized ... The primary responsibility of this position is to ensure the safety, strength, and integrity of ...

Senior Bridge Engineer

Mobile, AL · On-site

$81K - $111K/yr

Position Overview Thompson Engineering is seeking a Senior Structural Engineer with specialized ... The primary responsibility of this position is to ensure the safety, strength, and integrity of ...

Senior Bridge Engineer

Mobile, AL · On-site

$81K - $111K/yr

Position Overview Thompson Engineering is seeking a Senior Structural Engineer with specialized ... The primary responsibility of this position is to ensure the safety, strength, and integrity of ...

This role requires formal knowledge and certification in several process controls and safety ... This role requires a broad understanding of industrial communications protocols and programming ...

This role requires formal knowledge and certification in several process controls and safety ... This role requires a broad understanding of industrial communications protocols and programming ...

Senior Manager, Safety

Mobile, AL · On-site

$145K - $147K/yr

Senior Manager Safety, Canfor Southern Pine, Inc., Mobile, AL. Lead the ongoing improvement and ... Our recruitment process is fair and equitable, based on qualifications and experience. Why Canfor ...

Senior Geotechnical Engineer - Lead Projects. Build Clients. Shape Infrastructure. Join Terracon ... Serve as a technical authority, ensuring quality, safety, and performance while guiding teams ...

Senior Manager, Safety

Mobile, AL · On-site

$145K - $147K/yr

Senior Manager Safety, Canfor Southern Pine, Inc., Mobile, AL. Lead the ongoing improvement and ... Our recruitment process is fair and equitable, based on qualifications and experience. Why Canfor ...

Senior Manager Safety, Canfor Southern Pine, Inc., Mobile, AL. Lead the ongoing improvement and ... Our recruitment process is fair and equitable, based on qualifications and experience. Why Canfor ...

Showing results 41-60

Senior Process Safety Engineer information

See Mobile, AL salary details

$74.4K

$120.2K

$169.2K

How much do senior process safety engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process safety engineer in Mobile, AL is $120,187.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,200.00 and $133,500.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Mobile, AL?

The most popular types of Process Safety Engineer jobs in Mobile, AL are:

What job categories do people searching Senior Process Safety Engineer jobs in Mobile, AL look for?

The top searched job categories for Senior Process Safety Engineer jobs in Mobile, AL are:

What cities near Mobile, AL are hiring for Senior Process Safety Engineer jobs?

Cities near Mobile, AL with the most Senior Process Safety Engineer job openings:

Infographic showing various Senior Process Safety Engineer job openings in Mobile, AL as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 18% Part Time, 1% Contract, and 1% Nights. Highlights an 98% Physical, and 2% Remote job distribution, with an average salary of $120,187 per year, or $57.8 per hour.

Process Development Engineer

Novelis

Bay Minette, AL • On-site

Full-time

Medical, Life

Re-posted 8 days ago


Novelis rating

7.5

Company rating: 7.5 out of 10

Based on 56 frontline employees who took The Breakroom Quiz

261st of 540 rated manufacturers


Job description

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable aluminum solutions provider. Driven by our purpose of shaping a sustainable world together, we work alongside our customers to provide innovative solutions to the aerospace, automotive, beverage packaging and specialty markets. Headquartered in Atlanta, Georgia, Novelis has approximately 13,000 employees in 32 operating facilities on 4 continents.


The Novelis Bay Minette, AL team is seeking Process Development Engineer to work in the Bay Minette facility. The Process Development Engineer will develop and implement new products and processes to improve efficiency and reduce costs within Bay Minette aluminum sheet plant. In this task the Process Development Engineer supports, guides and is advised by Bay Minette Manufacturing, Novelis Commercial / Technical Support Teams, Novelis Labs and the aluminum sheet customers to ensure all products meet the customer’s requirements and that new and existing products integrate well within the Bay Minette manufacturing system. The Process Development Engineer provides a high degree of responsiveness to customer product issues and opportunities, presenting a positive, effective face for Novelis Bay Minette in the marketplace. The Process Development Engineer expands the boundaries of the current limits of the aluminum sheet marketplace, contributing to new opportunities and the identification or formation of new desirable markets for Bay Minette products.

Responsibilities

  • Actively support Novelis core initiatives around Environment, Health, Safety and Quality.
  • Development, introduction and validation of new products and processes in the aluminum sheet marketplace for the Bay Minette manufacturing system.
  • This key function involves forming close and supportive working relationships with the entire internal Bay Minette manufacturing team, the external Novelis commercial, technical service, laboratory teams and the customers, to transition new products from development to full scale manufacturing.
  • Development of aluminum sheet product lines to improve either their internal performance to Bay Minette or their external performance at the customer.
  • Active coordination, prioritization and support of the metallographic laboratory’s analysis and assessment of defective materials.
  • Lead and/or participate in problem solving activities directed at resolving issues with products and/or processes in the aluminum sheet marketplace. Bring specialized skills to such inquiries including metallographic, statistical and customer process knowledge.
  • Support the development and improvement of product masters used to manufacture products out of Bay Minette.
  • Promptly and effectively respond to customer, commercial team, technical service team or internal teams enquires on the sites’ current product manufacturing / quality capabilities, product manufacturing histories or on issues potentially linked to Bay Minette produced metal.
  • Provide quality incident support at customer locations or the Bay Minette side.
  • Maintain and effectively communicate critical metrics and customer information within the Technical group and to a broader Bay Minette/Novelis audience.

Minimum qualifications

  • Bachelors Degree in Materials Science, Metallurgy, or other related fields.
  • Minimum 3 years experience in relevant aluminum fabrication.
  • Strong interpersonal skills with effective oral and written communication skills.
  • Able to resolve problems efficiently.
  • A demonstrated ability to perform basic metallographic assessments of defects.
  • Effectively use statistics and/or statistical process control.
  • A proven track record to effectively lead and manage projects involving multiple people at multiple locations with potentially multiple cultures involved.
  • Work remotely from their base location with minimal external direction.
  • A demonstrated high level of personal initiative.

Preferred qualifications

  • Strong metallurgical and/or aluminum background.

What We Offer:

Novelis' benefits say a lot about how we care for each other. Our employees and their families have many different needs. As a result, our benefits offer choices on many levels and are high in quality, driven by the marketplace, and affordable. In addition to core benefits, we provide these unique to the industry benefits:

  • Family Growth Programs: Paid parental Leave, Adoption Assistance, Fertility Treatment, Childcare Discount and Nursing Mom Support
  • Employee Assistance Programs: free resources available 24/7 to you and your family in the areas of mental health, family life, and career and financial guidance
  • Wellness Programs: incentives for wellness activities, wellness spending account, programs for building healthy habits, virtual physical therapy for joint, back, and pelvic health, health management programs and more.
  • Diabetes Management Program
  • Pet insurance
  • Identity Theft Protection
  • PerkSpot Discount Program
  • Tuition assistance and career development programs

Novelis' newly announced Bay Minette facility will be located 35 miles northeast of Mobile AL and 45 miles west of Pensacola FL and is expected to create approximately 1000 high-paying advanced careers in modern manufacturing. This highly advanced rolling and recycling facility will be the first of its kind. It will primarily serve our customers in the beverage can and automotive markets. Novelis is committed to the community and will actively build partnerships in Baldwin County focused on recycling STEM education and workforce development. At Novelis we believe our culture of collaboration is our competitive advantage and we would love for you to consider building a career with us.

Novelis recognizes its talented and diverse workforce as a key competitive advantage. Novelis provides equal employment opportunities to all employees and applicants. All terms and conditions of employment at Novelis including recruiting hiring placement promotion termination layoffs recalls transfers leaves of absence compensation and training are without regard to race color religion age sex national origin disability status genetics protected veteran status sexual orientation gender identity or expression or any other characteristic protected by federal provincial or local laws.


We encourage all potential candidates to follow the protocols below and to be diligent when sharing any personal information:
1. Check the job posting is live and valid via our careers page: Careers - Novelis
2. Verify any communication with us by contacting our talent team at Careers - Novelis


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