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Sr Process Control Engineer Jobs in Mobile, AL (NOW HIRING)

Hargrove

Senior Process Engineer

Mobile, AL · On-site

$140 - $190/hr

## Senior Process EngineerApplylocations: Mobile, ALtime type: Full timeposted on: Posted Todayjob ... Maintaining control of a large capital project or multiple medium/small capital projects by ...

Novelis

Sr Process Engineer I

Bay Minette, AL · On-site

$104K - $134K/yr

The Novelis Bay Minette, AL team is seeking a Process Engineer. The person in this role will use ... control plans, SPC, FMEAs and job instructions. * Coordinate and manage department project and ...

NOVELIS

Sr Process Engineer I

Bay Minette, AL · On-site

$80 - $110/hr

Responsibilities & Qualifications The Novelis Bay Minette, AL team is seeking a Process Engineer ... control plans, SPC, FMEAs and job instructions. * Coordinate and manage department project and ...

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All JobsSr Process Control Engineer JobsSr Process Control Engineer Jobs in Mobile, AL

Sr Process Control Engineer information

See Mobile, AL salary details

$74.4K

$120.2K

$169.2K

How much do sr process control engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for sr process control engineer in Mobile, AL is $120,187.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,200.00 and $133,500.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What are popular job titles related to Sr Process Control Engineer jobs in Mobile, AL?

For Sr Process Control Engineer jobs in Mobile, AL, the most frequently searched job titles are:

What job categories do people searching Sr Process Control Engineer jobs in Mobile, AL look for?

The top searched job categories for Sr Process Control Engineer jobs in Mobile, AL are:

What cities near Mobile, AL are hiring for Sr Process Control Engineer jobs?

Cities near Mobile, AL with the most Sr Process Control Engineer job openings:

Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in Mobile, AL as of August 2026, with employment types broken down into 1% As Needed, 74% Full Time, 22% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $120,187 per year, or $57.8 per hour.

SR Process Controls Engineer

Sirius Talent Group

Mobile, AL • On-site

$105 - $135/hr

Other

Posted 19 days ago

Key responsibilities

  • Maintain and troubleshoot DCS, PLC, ESD, SIS, data historian, alarm management, and industrial control-network systems.

  • Design, configure, simulate, test, implement, and document control strategies, sequences, interlocks, alarms, and system modifications.

  • Support operations and other personnel with troubleshooting and technical guidance, and participate in safety analyses and safety reviews.

Job description

Location: Theodore, AL
Work Arrangement: 100% Onsite
Employment Type: Direct Hire | Full-Time

Sirius Staffing is seeking an experienced Senior Process Control Engineer for a direct-hire opportunity with a leading chemical manufacturing facility in Theodore, Alabama.

This position serves as the facility’s technical expert for process control, automation, and safety systems. The engineer will be responsible for maintaining and improving the reliability, integrity, cybersecurity, and performance of the plant’s DCS, PLC, emergency shutdown, safety instrumented, data historian, and alarm management systems.

Key Responsibilities
  • Maintain and troubleshoot DCS, PLC, ESD, SIS, data historian, alarm management, and industrial control-network systems.
  • Develop preventive maintenance, inspection, backup, cybersecurity, and testing programs for automation hardware and software.
  • Design, configure, simulate, test, implement, and document control strategies, sequences, interlocks, alarms, and system modifications.
  • Perform and document annual and biannual safety-interlock testing.
  • Analyze process and system data to identify reliability concerns, equipment issues, and improvement opportunities.
  • Optimize PID loops, alarm configurations, process calculations, and advanced control strategies.
  • Support Operations, Maintenance, Engineering, Environmental Health and Safety, and Laboratory personnel with troubleshooting and technical guidance.
  • Participate in Process Hazard Analyses, Pre-Startup Safety Reviews, Safety Integrity Level reviews, incident investigations, and Management of Change activities.
  • Design and execute automation, instrumentation, hardware, and software improvement projects.
  • Coordinate contractors, consultants, vendors, capital projects, and plant-turnaround activities.
  • Maintain system documentation, configuration records, backups, cybersecurity tools, and automation databases.
  • Train plant personnel on automated systems, process controls, and operating philosophies.
Required Education and Experience

Candidates must meet one of the following:

  • Bachelor’s degree in Engineering with at least five years of experience in an industrial environment; or
  • Associate degree in a technical discipline with at least ten years of experience in industrial electrical systems, instrumentation, and process controls.
Required Technical Skills
  • Strong knowledge of process control theory, process dynamics, PID tuning, advanced controls, and industrial instrumentation.
  • Hands-on experience with DCS, PLC, HMI, emergency shutdown, and safety instrumented systems.
  • Experience configuring and troubleshooting platforms such as Emerson RS3, Emerson DeltaV, or Honeywell Experion.
  • Experience with Honeywell FSC, HIMA, or similar safety systems.
  • Proficiency with Allen-Bradley or Siemens PLCs, including ladder logic or structured text.
  • Experience with OSI PI, Process View, or similar historian and alarm management systems.
  • Knowledge of Modbus, Profibus, SQL, and industrial communication networks.
  • Ability to read and modify P&IDs, loop sheets, control drawings, and single-line diagrams.
  • Knowledge of ISA, IEC, NFPA, and applicable process-safety standards.
Preferred Qualifications
  • Process-controls experience within chemical, petrochemical, refining, or continuous-process manufacturing.
  • Experience with advanced process control, alarm management, process simulation, plant turnarounds, and capital projects.
  • Strong troubleshooting, communication, project-management, and cross-functional collaboration skills.

This position includes office and field work within an operating chemical manufacturing facility. Candidates must be able to work outdoors, climb ladders, work at elevated heights, and work around energized systems. Occasional after-hours or call-in support may be required.

Interview Process
  • First round: Phone interview with Kevin Ellis
  • Second round: In-person interview with the HR Manager and four team members

Sirius Staffing is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or any other protected status under applicable law.

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