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Sr Process Control Engineer Jobs (NOW HIRING)

Miningamigos

Sr. Process Control Engineer

Miami, FL · On-site

$120 - $180/hr

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process. Sr. Process Control Engineer Professional ...

Capstone Mining

Sr. Process Control Engineer

Miami, AZ · On-site

Working closely with Operations, Maintenance, Engineering, and Control Room personnel, the Senior Process Control Engineer serves as the technical lead for process automation, control strategies, and ...

Weyerhauser Co

Senior Process Control Engineer

Monticello, AR · On-site

$94K - $121K/yr

As a Process Control Engineer, you will play a pivotal role in collaborating with various teams across our plant to set up and maintain automation in the manufacturing processes. Serving as the site ...

Sable Offshore

Sr. Process Control Engineer

Goleta, CA · On-site

The Company is seeking a highly motivated and technically skilled Process Control Engineer to support the safe, reliable, and efficient operation of the Company's onshore and offshore oil & gas ...

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Sr Process Control Engineer information

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$75K

$121.1K

$170.5K

How much do sr process control engineer jobs pay per year?

As of Aug 25, 2026, the average yearly pay for sr process control engineer in the United States is $121,116.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $134,500.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.
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Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $121,116 per year, or $58.2 per hour.

Senior Process Control Engineer

Automationtechies

Billings, MT

$133K - $199K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 20 days ago

Job description

Senior Process Control Engineer

Location: Billings, MT
Salary: $133,000–$199,000 per year

Take a lead role in refinery process engineering with a growing energy company that values technical expertise, innovation, collaboration, and work/life balance.

Our client is seeking an Senior Process Control Engineer to support refinery operations, process optimization, capital projects, and continuous improvement initiatives. You will work across multiple process areas, including crude distillation, hydrotreating, naphtha reforming, isomerization, asphalt blending, sulfur recovery, and refinery utilities.

What You’ll Do

  • Provide process control engineering support to refinery operations and maintenance
  • Lead projects from concept and process design through construction and startup
  • Identify opportunities to improve safety, reliability, production, and process efficiency
  • Perform process control design, simulation, optimization, and debottlenecking studies
  • Develop engineering specifications, project cost estimates, and economic justifications
  • Support DCS projects and participate in process hazard analyses
  • Collaborate with Operations, Maintenance, Environmental, Safety, IT, Laboratory, and Engineering teams

What You’ll Bring

  • Bachelor’s degree in Chemical Engineering
  • 5+ years of oil refining experience
  • Experience with basic and advanced supervisory continuous process control fundamentals, configuration, tuning, troubleshooting, and support.
  • Experience with Honeywell TDC-3000 required
  • Familiarity with alarm management, abnormal situation management, historian management
  • Intermediate experience in Advanced Process Controls, including MPC (specifically AspenTech DMC), online economic optimizers, etc. preferred
  • Experience in refining, oil & gas, petrochemicals or similar preferred
  • Exposure to and interest in more modern DCS platforms (esp. DeltaV) preferred
  • Experience with distillation, fluid hydraulics, and heat transfer preferred
  • Process control design, simulation, and project management experience
  • Strong technical problem-solving and communication skills
  • Ability to manage priorities and work independently

Compensation and Benefits

  • Salary range of $133,000–$199,000
  • Annual incentive opportunity targeted at 15%
  • Medical, dental, and vision coverage
  • 401(k) with company match
  • Employee stock purchase program
  • Unlimited paid time off for eligible salaried employees
  • Twelve paid holidays
  • Educational reimbursement and retirement benefits

This is an opportunity to lead high-impact refinery projects, work with experienced technical teams, and contribute to the growth of a dynamic energy organization.

Apply today to advance your process engineering career in Billings, Montana.

Apply