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Sr Process Control Engineer Jobs in Toronto, ON (NOW HIRING)

Senior Process Engineer I

Toronto, ON · On-site +1

CA$130K - CA$170K/yr

Senior Process Engineer Vancouver, BC; Toronto, ON; Whitehorse, YT; Calgary, AB; Saskatoon, SK; Remote - Regular-Full Time As a Senior Process Engineer , you will be responsible for working within an ...

Minimum 5 years process engineering experience in automotive manufacturing. * Experience in ... Apply SPC to identify, monitor and control key quality factors influencing molding and downstream ...

Senior Process Owner

North York, ON · Hybrid

  • Medical

  • Dental

  • Retirement

  • PTO

Position Summary The Senior Process Owner is the strategic steward of end-to-end processes across ... Lead redesign and re-engineering of cross-functional workflows. * Develop future-state blueprints ...

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Sr Process Control Engineer information

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What are popular job titles related to Sr Process Control Engineer jobs in Toronto, ON?

For Sr Process Control Engineer jobs in Toronto, ON, the most frequently searched job titles are:

What job categories do people searching Sr Process Control Engineer jobs in Toronto, ON look for?

The top searched job categories for Sr Process Control Engineer jobs in Toronto, ON are:

Infographic showing various Sr Process Control Engineer job openings in Toronto, ON as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 4% Hybrid, and 6% Remote job distribution.

Senior Process Engineer - Metals

Hatch

Mississauga, ON

Full-time

Re-posted 24 days ago


Job description

Requisition ID: 100492 

Job Category: Engineering; Metals 

Location: Mississauga, ON, Canada 
 

Join a company that is passionately committed to the pursuit of a better world through positive change. With more than 70 years of business and technical expertise in mining, energy, and infrastructure, our 10,000 colleagues in 150 countries tirelessly work toward bettering the industries in which we operate. With practical solutions that are safe, innovative and sustainable, we think globally while acting locally. Are you looking for an opportunity to join a diverse group of professionals who are committed to remaining exceptional? We look forward to hearing from you.

If it isn't grown, it's mined. Our mining and metals teams help our clients to safely and sustainably mine the minerals and metals used in our everyday lives. Want to play a part of innovating and optimizing the mining life cycle on greenfield and brownfield facilities? Apply today!

The Senior Process Engineer will be part of an engineering team providing engineering services and/or field support. Client liaison and maintaining the focus of the project on achieving unprecedented and sustained business results for the client is a large part of the work.
The role will require the engineer to retain a high level understanding of the project with respect to the environmental, community, business and financial aspects to guide the client and Project Manager's decisions related to achieving the process objectives of the project.
The role will require the engineer to oversee, guide and develop solutions in all areas of the process plant across various systems, unit operations and process equipment. Specific tasks may include the development of process engineering deliverables; solutions to infield problems; and involvement in the execution and commissioning of these solutions.
The Senior Process Engineer may be required to act as Lead Process Engineer, on specific assignments, responsible for coordinating the process engineering team, oversee and guide the development of process engineering deliverables ensuring they meet the project's scope, are delivered on schedule and budget, and meet Hatch's quality standards. Experience in Concentrator design for various commodities is preferable, such as Gold, Lithium, Nickel, Copper, PGM's, Copper, Lead, Zinc, Mineral Sands amongst others.
Key Responsibilities Include:
Perform process engineering tasks on Minerals Processing projects, in a variety of commodities
   When requested, act as Lead Process Engineer on projects or studies
   Operate with full competence and independence in the execution of all design calculations, design criteria, in the compilation and execution of equipment lists and calculations.
   Develop new criteria/calculations where required, maintaining high levels of accuracy. Provide frequent training, guidance and supervision to junior colleagues
   Actively engage with clients to understand project requirements
   Process scope definition and technology selection
   Define the process design criteria
   Define the process block flow diagram and unit operations
   Compilation of Process Flow Diagrams, along with associated mass and energy balance calculations
   Undertake trade off studies to resolve options
   Identify, scope and manage process test work (on site or laboratory based)
   Conduct capacity analysis for existing plants
   Select the equipment for projects
   Carry out engineering design calculations and equipment sizing calculations
   Prepare specifications of process attributes for equipment, through compilation of process datasheets (or process input to general datasheets).
   Compilation of Process Description
   Design of the process control logic adhering to appropriate safety standards, and documentation into Functional Descriptions
   Display full competence and independence in the compilation of P&IDs and all levels of control philosophies.
   Ensure process specifications portray the appropriate information and design intent and review of equipment bids
   Liaising with other discipline engineers to ensure designs conform to process requirements
   Contribute to hazard studies
   Compile operating cost estimates including estimation of consumables, labor, maintenance materials and power
   Provide input to capital cost estimates
   Prepare well written project reports
   Play a lead role in site commissioning of new equipment and process systems
   Participate in the preparation of proposals and other business development initiatives.
Qualifications and Experience: 
Chemical Engineering, Metallurgical Engineering or Mineral Processing degree.
   Minimum of 10 years' experience
   Extensive design, commissioning and/or operational experience of minerals processing equipment (comminution, flotation, DMS, gravity separation, screening, thickening and filtration)
   Experience in scoping and management of metallurgical testwork programs (benchscale, pilot scale, on-site testing)
   Experience in modelling of minerals processing equipment and systems
   Strong client focus.
   Ability to lead engineering tasks on a project, within the allocated budget and schedule, including mentoring and guidance of junior colleagues and professional interaction with other project disciplines
   Ability to manage individuals to attain quality, cost and schedule objectives

Base Salary Range: $115,000 - $165,000

At Hatch, we are committed to fair and equitable compensation practices. In accordance with legislated pay transparency requirements, the expected salary range for this position is based on current market data and aligned with internal pay structures to ensure consistency and fairness. 

Your individual compensation within this range will depend on factors such as skills, experience, qualifications and location. In addition to base pay, our total rewards package may include performance-based incentives, comprehensive benefits, and other programs designed to support your well-being and growth. 

Why join us?

  • Work with great people to make a difference
  • Collaborate on exciting projects to develop innovative solutions
  • Top employer


What we offer you?

  • Flexible work environment
  • Long term career development
  • Think globally, work locally

Don't meet every single requirement? You don't need to. At Hatch, we are building a diverse, inclusive workplace that fosters innovation. If you're interested in this role, we encourage you to apply even if your past experiences don't perfectly align with the skills we've listed.

We're committed to fostering a workforce that reflects the diversity of the communities in which we operate and serve. Hatch is an Equal Opportunity Employer that considers applicants without regard to age, race, color, national origin, citizenship, religion, creed, gender, sexual orientation, marital status, disability, veteran, or any other protected status. If you have any accommodation requirements, please let us know. We'll do our best to meet your needs in accordance with applicable local legislation.