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Senior Process Safety Engineer Jobs in Toronto, ON

McCain Foods

Global Engineering Safety

Toronto, ON

CA$102K - CA$137K/yr

The Global Process Safety Engineer is a key role within the Global Engineering team, responsible for driving process and equipment safety across McCain's manufacturing network and capital investment ...

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Global Engineering Safety

Toronto, ON · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

The Global Process Safety Engineer is a key role within the Global Engineering team, responsible for driving process and equipment safety across McCain's manufacturing network and capital investment ...

True Environmental

Senior Process Engineer I

Toronto, ON · On-site +1

CA$130K - CA$170K/yr

Senior Process Engineer Vancouver, BC; Toronto, ON; Whitehorse, YT; Calgary, AB; Saskatoon, SK; Remote - Regular-Full Time As a Senior Process Engineer , you will be responsible for working within an ...

Hatch

Senior Process Engineer - Metals

Mississauga, ON · On-site

The Senior Process Engineer will be part of an engineering team providing engineering services and ... safety standards, and documentation into Functional Descriptions Display full competence and ...

Hatch

Senior Process Engineer - Metals

Mississauga, ON · On-site

The Senior Process Engineer will be part of an engineering team providing engineering services and ... safety standards, and documentation into Functional Descriptions • Display full competence and ...

Farber Debt Solutions

Senior Process Owner

North York, ON · Hybrid

  • Medical

  • Dental

  • Retirement

  • PTO

Position Summary The Senior Process Owner is the strategic steward of end-to-end processes across ... Lead redesign and re-engineering of cross-functional workflows. * Develop future-state blueprints ...

Magna

Senior Process Engineer

Guelph, ON · On-site

Minimum 5 years process engineering experience in automotive manufacturing. * Experience in Reaction Injection Molding (RIM), SMC composite processing or related polymer/composite manufacturing ...

SYSTRA

Systems Safety Engineer

Toronto, ON · Hybrid

... engineering capability with practical experience in safety assurance, risk management, and ... They will also contribute to assurance planning, audits, reviews, and governance processes to ...

Parsons

Senior RAMS & Safety Engineer

Toronto, ON · On-site

CA$117K - CA$167K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Parsons is now hiring a Senior RAMS Engineer working within a team of professionals working on ... Review and validate Verification and Validation process and T&C activities from a Safety ...

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All JobsProcess Safety Engineer JobsSenior Process Safety Engineer JobsSenior Process Safety Engineer Jobs in Toronto, ON

Senior Process Safety Engineer information

See Toronto, ON salary details

$36.7K

$108.1K

$183.7K

How much do senior process safety engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process safety engineer in Toronto, ON is $108,076.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,936.00 and $122,632.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Toronto, ON?

The most popular types of Process Safety Engineer jobs in Toronto, ON are:

What are popular job titles related to Senior Process Safety Engineer jobs in Toronto, ON?

For Senior Process Safety Engineer jobs in Toronto, ON, the most frequently searched job titles are:

What job categories do people searching Senior Process Safety Engineer jobs in Toronto, ON look for?

The top searched job categories for Senior Process Safety Engineer jobs in Toronto, ON are:

Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Toronto, ON as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 15% Part Time, 1% Contract, and 1% Nights. Highlights an 95% Physical, 3% Hybrid, and 2% Remote job distribution, with an average salary of $108,076 per year, or $52 per hour.

Senior Process Engineer

TWD Technologies Ltd.

Burlington, ON • On-site

Contractor

Posted 24 days ago

Job description

Senior Process Engineer – Join a Team That Puts People First
At TWD, we know the secret to success isn’t just technical skill, it’s the people behind it. That’s why we hire for attitude first. If you’re collaborative, positive, and driven to grow, you’ll thrive here. We’re not a typical EPCM company. We’re a family-oriented team with global reach, working on exciting projects in Oil & Gas, Infrastructure, Renewables, and more. Our name says it all: Together We Deliver.
Job Summary
As a Senior Process Engineer, you will lead the planning, development, and execution of complex process engineering activities across energy and oil & gas projects from concept through commissioning and operational support. You will provide technical leadership, develop innovative engineering solutions, and ensure process designs meet client requirements, applicable industry standards, and company procedures. Working within multidisciplinary project teams, you will mentor engineers, support project delivery, and contribute to the continuous improvement of engineering practices within a global engineering environment. This position is based out of our Burlington, ON office.
Key Responsibilities
Process Engineering Support
  • Develop and prepare process engineering deliverables, including process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), process descriptions, and engineering reports.
  • Perform process engineering calculations, including material and energy balances, hydraulic calculations, equipment sizing, relief system evaluations, and utility assessments.
  • Prepare and review process datasheets, equipment specifications, and other technical documentation.
  • Evaluate process design alternatives and recommend practical, safe, and cost-effective engineering solutions.
Project Execution
  • Execute process engineering activities across concept, FEED, detailed design, commissioning, and project closeout phases as required.
  • Coordinate process engineering deliverables to meet project schedules, budgets, and quality objectives.
  • Support engineering change management activities and resolve technical issues throughout the project lifecycle.
  • Participate in technical reviews and contribute to continuous improvement initiatives.
Process Safety & Compliance
  • Ensure engineering designs comply with applicable industry codes, standards, regulatory requirements, and client specifications.
  • Participate in process safety studies, including HAZID, HAZOP, and other risk assessments, and implement resulting actions where applicable.
  • Support safe design practices by identifying and mitigating process-related risks throughout project execution.
  • Maintain engineering documentation in accordance with company quality management procedures.
Collaboration & Technical Leadership
  • Collaborate with multidisciplinary engineering teams to ensure coordinated and integrated project delivery.
  • Provide technical support and guidance to junior engineers and review their work for accuracy and quality.
  • Interface with project managers, clients, vendors, and other stakeholders to support engineering execution and resolve technical queries.
  • Participate in project meetings and provide process engineering expertise throughout project development.

Qualifications & Skills
  • Bachelor's degree in Chemical Engineering or a related engineering discipline.
  • 4–9 years of relevant process engineering experience within the energy, oil & gas, or industrial sectors.
  • Strong understanding of process engineering principles, equipment design, process simulation concepts, and engineering calculations.
  • Experience developing and reviewing process engineering deliverables throughout multiple project phases.
  • Working knowledge of applicable industry codes, standards, and engineering best practices.
  • General proficiency with process engineering software and engineering design tools.
  • Strong analytical, problem-solving, and decision-making skills with attention to technical quality.
  • Effective communication and interpersonal skills with the ability to work collaboratively across multidisciplinary teams.
  • Demonstrated ability to prioritize workload, manage multiple assignments, and meet project deadlines.
  • Experience mentoring or providing technical guidance to junior engineering staff is considered an asset.

Note: This job description is intended to convey information essential to understanding the scope of the position and is not exhaustive. Duties and responsibilities may be subject to change based on business needs and management discretion.
 

We embrace diversity and are committed to creating an inclusive environment for everyone. We are an equal opportunity employer and welcome all qualified applicants. If you require accommodation at any time throughout the recruitment process, please contact our Human Resources Team.

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