Process Control Optimization Engineer information
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$52.5K - $61.1K
3% of jobs
$61.1K - $69.7K
14% of jobs
$75.5K is the 25th percentile. Wages below this are outliers.
$69.7K - $78.3K
12% of jobs
$78.3K - $86.9K
11% of jobs
$86.9K - $95.5K
9% of jobs
The median wage is $96.8K / yr.
$95.5K - $104K
14% of jobs
$104K - $112.6K
12% of jobs
$113.8K is the 75th percentile. Wages above this are outliers.
$112.6K - $121.2K
12% of jobs
$121.2K - $129.8K
9% of jobs
$129.8K - $138.4K
4% of jobs
$138.4K - $147K
2% of jobs
How much do process control optimization engineer jobs pay per year?
As of Sep 10, 2026, the average yearly pay for process control optimization engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.
A Process Control Optimization Engineer is responsible for improving the efficiency, reliability, and safety of industrial processes by designing, implementing, and maintaining control systems. They analyze process data, identify areas for optimization, and use advanced control strategies to enhance productivity and reduce costs. Their work often involves collaborating with other engineers and operations staff to ensure that manufacturing processes run smoothly and meet quality standards.
To thrive as a Process Control Optimization Engineer, you need a solid background in chemical or electrical engineering, control theory, and process modeling, usually backed by a relevant engineering degree. Expertise in distributed control systems (DCS), programmable logic controllers (PLCs), and proficiency with process simulation and optimization software like Aspen Plus or MATLAB is often required. Strong analytical thinking, problem-solving, and effective communication skills help you collaborate with multidisciplinary teams and troubleshoot complex processes. These skills and qualities are crucial for improving process efficiency, reducing costs, and ensuring safe, reliable plant operations.
Process Control Optimization Engineers often encounter challenges such as integrating new automation technologies with legacy systems, ensuring minimal disruption to ongoing production, and managing resistance to change among plant personnel. They must balance technical requirements with operational constraints, collaborating closely with production staff, IT, and maintenance teams. Successful engineers excel at troubleshooting, clear communication, and iterative problem-solving to deliver solutions that enhance efficiency and maintain safety standards.
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