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Process Control Optimization Engineer Jobs (NOW HIRING)

Envalior

Process Control Engineer

Gastonia, NC

Bachelor's degree in Electrical Engineering or similar. * Proven experience in process control ... Strong analytical skills with experience in data analysis and process optimization. * Knowledge of ...

wicor

Process Control Engineer

Middletown, OH · On-site

The role... The Process Controls Engineer is responsible for the design, programming, implementation, optimization, and lifecycle support of industrial control systems and instrumentation of ...

Trecora LLC

Process Control Engineer

Pasadena, TX · On-site

The Process Control Engineer is responsible for implementing, administering, and testing the Control System Operation and identification of the Instrument System improvements to ensure control system ...

Bayer

Process Control Engineer

Kansas City, MO · On-site

$96K - $144K/yr

Process Control Engineer The Process Control Engineer provides technical leadership for the site's process automation and digital manufacturing capabilities, enabling safe, reliable, and efficient ...

Airswift

Process Control Engineer

Allentown, PA · On-site

Process Control Engineer Duration: 2 years Location: Hybrid role based in Allentown, PA Start date: September 2026 Position Overview This Process Control Engineer opportunity is focused on ...

EnergyHub

Senior Forecasting and Optimization Engineer

$108K - $147K/yr

As a Senior Forecasting and Optimization Engineer you will work closely with some of the brightest ... control optimization, and process modeling to support scalable interaction with disparate ...

Bayer

Process Control Engineer

Kansas City, MO · On-site

$96K - $144K/yr

Process Control Engineer The Process Control Engineer provides technical leadership for the site's process automation and digital manufacturing capabilities, enabling safe, reliable, and efficient ...

Bayer Inc.

Process Control Engineer

Kansas City, MO

$96K - $144K/yr

Process Control Engineer The Process Control Engineer provides technical leadership for the site's process automation and digital manufacturing capabilities, enabling safe, reliable, and efficient ...

Bayer

$96K - $144K/yr

Process Control Engineer The Process Control Engineer provides technical leadership for the site's process automation and digital manufacturing capabilities, enabling safe, reliable, and efficient ...

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Process Control Optimization Engineer information

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$52.5K

$98.8K

$147K

How much do process control optimization engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for process control optimization engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What does a process control optimization engineer do?

A Process Control Optimization Engineer is responsible for improving the efficiency, reliability, and safety of industrial processes by designing, implementing, and maintaining control systems. They analyze process data, identify areas for optimization, and use advanced control strategies to enhance productivity and reduce costs. Their work often involves collaborating with other engineers and operations staff to ensure that manufacturing processes run smoothly and meet quality standards.

What are the key skills and qualifications needed to thrive as a process control optimization engineer?

To thrive as a Process Control Optimization Engineer, you need a solid background in chemical or electrical engineering, control theory, and process modeling, usually backed by a relevant engineering degree. Expertise in distributed control systems (DCS), programmable logic controllers (PLCs), and proficiency with process simulation and optimization software like Aspen Plus or MATLAB is often required. Strong analytical thinking, problem-solving, and effective communication skills help you collaborate with multidisciplinary teams and troubleshoot complex processes. These skills and qualities are crucial for improving process efficiency, reducing costs, and ensuring safe, reliable plant operations.

What are the typical challenges process control optimization engineers face when implementing new automation solutions in manufacturing environments?

Process Control Optimization Engineers often encounter challenges such as integrating new automation technologies with legacy systems, ensuring minimal disruption to ongoing production, and managing resistance to change among plant personnel. They must balance technical requirements with operational constraints, collaborating closely with production staff, IT, and maintenance teams. Successful engineers excel at troubleshooting, clear communication, and iterative problem-solving to deliver solutions that enhance efficiency and maintain safety standards.

What cities are hiring for Process Control Optimization Engineer jobs?

Cities with the most Process Control Optimization Engineer job openings:

What are popular job titles related to Process Control Optimization Engineer jobs?

For Process Control Optimization Engineer jobs, the most frequently searched job titles are:

Infographic showing various Process Control Optimization Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.

Process Control Engineer

Salt Lake City, UT • On-site

Dubois Chemicals
Chemical Manufacturing • 501 - 1,000 employees
Learn more about Dubois Chemicalsexternal

Full-time

Posted 13 days ago

Key responsibilities

  • Identify process inefficiencies and implement improvements to reduce costs, minimize waste, increase efficiency, and improve safety and quality.

  • Program, troubleshoot, and maintain automated control systems, including configuring and installing I/O devices and writing/testing PLC and DCS programs.

  • Create and maintain standard operating procedures, process documentation, and update manufacturing layouts to support manufacturing operations.

DuBois Chemicals rating

7.1

Company rating: 7.1 out of 10

Based on 7 frontline employees who took The Breakroom Quiz

70th of 104 rated chemical manufacturers

Job description

It's fun to work in a company where people truly BELIEVE in what they are doing!
We're committed to bringing passion and customer focus to the business.
At this time, DuBois Chemicals does not sponsor employment-based visas for this position. Applicants must be authorized to work in the United States on a full-time basis without the need for current or future visa sponsorship.
POSITION SUMMARY:
The Process Control Engineer is a key role on the Manufacturing Engineering Team responsible for optimizing process design, increasing operational safety, programming and maintaining automated control systems, and the implementation of capital projects. Successful candidates will be able to improve industrial processes in order to increase efficiency, reduce cost, minimize waste, extend sustainability, and maximize profitability while improving the safety and quality of our operations. This position reports to the Manufacturing Engineering Manager, interacting primarily with plant leadership and operations, supporting the production network.
KEY RESPONSIBILITIES:
Scope of Responsibility
Process Optimization
  • Identify process inefficiencies and implement improvements to reduce costs, minimize waste and increase efficiency, while improving safety and quality
  • Plan, design, and execute capital projects, ensuring input from the operations floor for successful continued use of the new equipment, processes, etc.
  • Utilize data-driven decision-making to achieve operational excellence and meet production targets
  • Monitor and analyze process data, identifying trends and proposing solutions for process improvement continuously.
  • Perform process capability studies utilizing statistical analysis to determine standard operating limits
  • Utilize chemical compatibility to determine appropriate material of construction for pumps, valves, piping, and additional equipment
  • Conduct Root Cause Analyses for production interruptions, equipment failures, and process breakdowns
  • Perform ROI calculations to determine project priority and expected savings
  • Utilize process simulation models to test and find the most appropriate production strategies

Automation and Controls
  • Programming, troubleshooting, and maintaining automated control systems
  • Configure and install I/O devices including but not limited to flow control, level control, temperature control, and pH monitoring
  • Write and test basic PLC and DCS programs for automated operations systems
  • Maintain and determine upgrades required to the OT system architecture
  • Perform root cause analyses on control system and automation failures

Standardization
  • Create and maintain standard operating procedures, process documentation for equipment, and visual controls for manufacturing operations
  • Update and maintain manufacturing layouts in AutoCAD, equipment files, and P&IDs

Lean Manufacturing & Continuous Improvement
  • Utilize lean principles and Six Sigma methodology to evaluate processes and outline improvements
  • Develop value stream maps and designs and determine non-value-added steps areas for improvement

Collaboration
  • Collaborate with cross-functional teams to ensure smooth integration of new processes, software, technologies, and equipment
  • Act as a liaison between R&D and operations for scale-up process for new product deployment and formula revisions

Qualifications and Skills
  • "Go to Gemba" mentality as the framework for problem-solving, improving processes, and implementing new projects
  • Strong written and verbal communication skills, ability to communicate from operations floor to C-Suite Leadership
  • Ability to influence without direct authority and build cross-functional relationships to solve complex problems
  • Deep attention to detail to ensure implemented projects will be successful
  • Proven ability to identify, assess and solve problems in a manufacturing environment
  • Knowledge of manufacturing software systems including OMS, CMMS, PLC, and DCS systems
  • Familiarity with applicable health and safety regulations in chemical manufacturing environment
  • Ability to travel up to 20% to provide engineering support to additional manufacturing locations outside of Salt Lake City
  • Controls background with preferred experience with Allen Bradley

EDUCATION QUALIFICATIONS:
  • Bachelor's degree in engineering (Chemical, Mechanical, Industrial, Manufacturing, Computer Science, or related field) or 5 years of related experience in lieu of a degree
  • Proficient with Microsoft Suite

#INDCORP
DuBois provides equal employment opportunities to all employees and applicants for employment without regard to race, color, ancestry, national origin, gender, sexual orientation, marital status, religion, age, disability, gender identity, gender expression, genetic information, service in the military, veteran status, or any other protected status in accordance with applicable federal, state, and/or local law and/or regulation.

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