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Process Control Systems Engineer Jobs (NOW HIRING)

FAREVA

Control Systems Engineer II

Henrico, VA

Support execution of process control system projects for manufacturing and facilities operations ... Engineering, Facilities, Operations, Maintenance, IT, Technical Services, Verification Engineering ...

Audubon Companies

Control Systems Engineer

Metairie, LA · On-site

The Control Systems Engineer (CSE) role is a highly collaborative and dynamic position. Successful ... The CSE is a key member of the capital projects team and they are accountable for process control ...

Converge Resources

Senior Control Systems Engineer

Houston, TX · On-site +1

$159K - $165K/yr

... and processes. - Provide technical leadership and mentoring to junior engineers and technicians. - Stay updated with industry trends and advancements in control systems technology. - Ensure ...

calumet

Sr. Control Systems Engineer

Shreveport, LA

$165K - $171K/yr

The primary role of the Control Systems Engineer is to oversee installation and the maintenance of process measurement and control instrumentation for the refinery to support Operations and ...

calumet

Control Systems Engineer

Shreveport, LA · On-site

Designs control systems (DCS/PLC) and process systems to ensure safe and effective operation ... Bachelor's degree in engineering required; chemical or electrical preferred. * 3+ years of control ...

Thermo Systems

Control Systems Engineer

Beaver Dam, WI · On-site

$72K - $84K/yr

Control Systems Engineer Location : Onsite in Beaver Dam, WI Employment Status : Full Time | Direct ... Quality, Safety & Process * Follow Thermo Systems Quality Management System (QMS) procedures during ...

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Process Control Systems Engineer information

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$52.5K

$98.8K

$147K

How much do process control systems engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for process control systems engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What does a Process Control Systems Engineer do?

A Process Control Systems Engineer designs, implements, and maintains the systems that control and automate industrial processes. These engineers work with hardware and software to ensure manufacturing operations run efficiently, safely, and within set parameters. Their responsibilities include programming control systems (like PLCs, DCS, or SCADA), troubleshooting issues, optimizing process performance, and collaborating with other engineering teams. They play a key role in industries such as oil and gas, chemicals, pharmaceuticals, and food processing, where precise process control is essential.

What are the key skills and qualifications needed to thrive as a Process Control Systems Engineer, and why are they important?

To thrive as a Process Control Systems Engineer, you need a strong background in engineering principles, process automation, and control systems, usually supported by a relevant engineering degree. Familiarity with PLCs, DCS, SCADA systems, and certifications such as ISA CAP or experience with programming languages like Ladder Logic are typically required. Analytical thinking, effective communication, and problem-solving skills are vital soft skills for collaborating with multidisciplinary teams and troubleshooting complex systems. These abilities are crucial for ensuring safe, efficient, and reliable operation of industrial processes in highly automated environments.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can reach annual salaries of $500,000 or more, often through a combination of base pay, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and sometimes leadership responsibilities or working in high-cost-of-living regions.

What is the difference between Process Control Systems Engineer vs Instrumentation Engineer?

AspectProcess Control Systems EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, certifications like CCST or ISABachelor's in Electrical, Mechanical, or Chemical Engineering, ISA certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation systemsControl panels, instrumentation installation, calibration in industrial settings
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingProcess industries, automation companies, plant maintenance

Process Control Systems Engineers focus on designing, implementing, and maintaining control systems for industrial processes, ensuring automation and efficiency. Instrumentation Engineers primarily handle the installation, calibration, and maintenance of instruments and sensors used in process control. While both roles collaborate closely, the Process Control Systems Engineer emphasizes system integration and control logic, whereas the Instrumentation Engineer concentrates on instrumentation hardware and calibration.

What engineers make $300,000 a year?

Process Control Systems Engineers in specialized industries such as oil and gas, aerospace, or pharmaceuticals can earn $300,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles. High salaries are often associated with senior positions, complex systems, and locations with a high cost of living.

How do Process Control Systems Engineers typically collaborate with operations and maintenance teams in a manufacturing environment?

Process Control Systems Engineers work closely with operations and maintenance teams to ensure that automated systems run efficiently and reliably. They often participate in troubleshooting sessions, implement control system upgrades, and provide technical support for process optimization. Regular communication is essential, as engineers must translate operational needs into technical solutions and ensure that any changes minimize downtime. This collaborative approach helps maintain safety, product quality, and system integrity throughout daily operations.

What engineers make $200,000 a year?

Process Control Systems Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, and working in industries like oil and gas, pharmaceuticals, or manufacturing. High salaries often reflect specialized skills in automation, control systems, and proficiency with tools like PLCs and SCADA systems.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage industrial processes to ensure efficiency, safety, and reliability. They work with automation tools, programmable logic controllers (PLCs), and sensors to optimize operations and troubleshoot system issues. The role often requires knowledge of control theory, instrumentation, and relevant industry standards.
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Process Control Systems Engineer jobs near you
Infographic showing various Process Control Systems Engineer job openings in the United States as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $98,759 per year, or $47.5 per hour.
Process Control Systems Engineer*

Process Control Systems Engineer*

Keystone Engineering Inc.

Geismar, LA • On-site

Full-time

Posted 6 days ago

Job description

Keystone Engineering Inc. opened for business in 1988 and for decades, has been a reliable provider of qualified engineering resources and technically innovative solutions. Keystone was founded to be an enduring company, and to provide an environment for our employees and clients to innovate, thrive, and be successful.
Keystone's family of companies include: Milestone Project Services, SIS SILverstone, VeraPro, and Salmon & Associates
Our varied and extensive experience indicates that successful projects come down to personnel. We incorporate their individual skills in a process that's geared toward excellence. The intentional pairing of people and process is the reason why clients know that they can trust their projects in the hands of Keystone. Services Offered: 3D Laser Scanning, Controls & Automation, Construction Management, Design & Drafting, Engineering: Civil/Structural, Electrical, Mechanical, Process, Functional Safety, Information Technology, Instrumentation, On-Site Services, Operations & Commissioning Support, Procurement, Project Management.
Keystone Engineering is currently seeking a Process Control Systems Engineer to work onsite at a client facility in the Geismar, Louisiana area.
Position Type: Full-time
Location: Client Facility - Geismar)
Work Environment/Physical Demands: Office/Sedentary
Travel Requirements: Occasional site visits required
Essential Functions:
  • Work full-time onsite at a client facility in the Geismar area within a Process Engineering Team supporting operations, maintenance, and capital projects with control systems updates and upgrades.
  • Become familiar with plant processes, instrumentation, and control philosophy to develop and implement process control improvements.
  • Support the maintenance and troubleshooting of DCS related activities.
  • Create control narratives and develop logic for process control and automation.
  • Assist with configuration, installation, and maintenance activities for DCS and related components.
  • Review and cross-check P&IDs, instrument indexes, cable schedules, panel drawings, I/O Lists, and C&E charts to ensure the control system design basis is solid.
  • Review and assist with instrumentation wiring details to ensure the control system functionality will perform as designed.
  • Provide resident expertise on control system performance and long-term historians.
  • Communicate and maintain proper documentation related to the DCS system status, changes, and coordinate/conduct personnel training as needed.
  • Review facility DCS maintenance activities to ensure that manufacturing, construction, installation, and operational testing conform to all specifications, standards, and applicable codes.
  • Define spare parts and preventative maintenance requirements for DCS and related components
  • Ensure Process Safety and Risk Management objectives are practiced daily through participation in Management of Change (MOC), Process Hazards Analyses, and Pre-Start Up Safety Review checks.
  • Support alarm management efforts and provide expertise towards industry best practices.

Requirements:
  • BS in Engineering from an ABET accredited program (BSChE or EE preferred)
  • 5+ years of DCS programming experience from the Chemical Manufacturing or Oil & Gas industry
  • Experience with Emerson DeltaV, Honeywell Experion, Honeywell Safety Manager, Siemens APACS or Siemens PCS7 DCS systems.
  • Microsoft Office suite (Excel, Word)
  • Strong written and verbal communication skills
  • Ability to make field visits to view installations in control rooms and in process areas.
  • Must be able to wear all required PPE including respirators.
  • Must adhere to all plant safety regulations and respond to visual and audible alarms.
  • Self-motivated, organized, and solution advocate
  • Attention to detail
  • Applicants must be currently authorized to work in the U.S. for any employer

Experience Preferred:
  • Project Management skills and ability to handle multiple projects.
  • Excellent interpersonal skills including ability to work in a team setting
  • Willingness to work outside of regular work schedule, if needed.

Equal Opportunity Employer, including disabled and veterans.

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