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Process Control Systems Engineer Jobs (NOW HIRING)

Develops and maintains the design, modification, security and reliability of all process control ... Supports any OPEX and Capital projects which affect control systems in all engineering phases ...

Develops and maintains the design, modification, security and reliability of all process control ... Supports any OPEX and Capital projects which affect control systems in all engineering phases ...

Lead support for the following equipment, systems, and processes: * -Equipment: Distributed Control ... Lead the control systems engineering efforts for the RGLNG facility to support both day-to-day ...

The Control Systems Engineer is a member of the Instrumentation and Control engineering team and ... Lead support for the following equipment, systems, and processes: * -Equipment: Distributed Control ...

Collaborate with process, electrical, mechanical, and construction teams to ensure alignment ... Minimum of five (5) years' experience in instrumentation and control systems engineering within ...

You will provide engineering solutions for developing, implementing, and maintaining control ... Provide solutions and propose improvements to control system architectures, processes, and ...

You will provide engineering solutions for developing, implementing, and maintaining control ... Provide solutions and propose improvements to control system architectures, processes, and ...

You will provide engineering solutions for developing, implementing, and maintaining control ... Provide solutions and propose improvements to control system architectures, processes, and ...

... control systems integration partner, delivering world-class automation solutions in the District Energy, Life Sciences, and Mission Critical markets. Our diverse leadership and dedicated engineering ...

... control systems integration partner, delivering world-class automation solutions in the District Energy, Life Sciences, and Mission Critical markets. Our diverse leadership and dedicated engineering ...

... control systems integration partner, delivering world-class automation solutions in the District Energy, Life Sciences, and Mission Critical markets. Our diverse leadership and dedicated engineering ...

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Process Control Systems Engineer information

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$52.5K

$98.8K

$147K

How much do process control systems engineer jobs pay per year?

As of Jul 22, 2026, the average yearly pay for process control systems engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What does a Process Control Systems Engineer do?

A Process Control Systems Engineer designs, implements, and maintains the systems that control and automate industrial processes. These engineers work with hardware and software to ensure manufacturing operations run efficiently, safely, and within set parameters. Their responsibilities include programming control systems (like PLCs, DCS, or SCADA), troubleshooting issues, optimizing process performance, and collaborating with other engineering teams. They play a key role in industries such as oil and gas, chemicals, pharmaceuticals, and food processing, where precise process control is essential.

What are the key skills and qualifications needed to thrive as a Process Control Systems Engineer, and why are they important?

To thrive as a Process Control Systems Engineer, you need a strong background in engineering principles, process automation, and control systems, usually supported by a relevant engineering degree. Familiarity with PLCs, DCS, SCADA systems, and certifications such as ISA CAP or experience with programming languages like Ladder Logic are typically required. Analytical thinking, effective communication, and problem-solving skills are vital soft skills for collaborating with multidisciplinary teams and troubleshooting complex systems. These abilities are crucial for ensuring safe, efficient, and reliable operation of industrial processes in highly automated environments.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can reach annual salaries of $500,000 or more, often through a combination of base pay, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and sometimes leadership responsibilities or working in high-cost-of-living regions.

What is the difference between Process Control Systems Engineer vs Instrumentation Engineer?

AspectProcess Control Systems EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, certifications like CCST or ISABachelor's in Electrical, Mechanical, or Chemical Engineering, ISA certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation systemsControl panels, instrumentation installation, calibration in industrial settings
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingProcess industries, automation companies, plant maintenance

Process Control Systems Engineers focus on designing, implementing, and maintaining control systems for industrial processes, ensuring automation and efficiency. Instrumentation Engineers primarily handle the installation, calibration, and maintenance of instruments and sensors used in process control. While both roles collaborate closely, the Process Control Systems Engineer emphasizes system integration and control logic, whereas the Instrumentation Engineer concentrates on instrumentation hardware and calibration.

What engineers make $300,000 a year?

Process Control Systems Engineers in specialized industries such as oil and gas, aerospace, or pharmaceuticals can earn $300,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles. High salaries are often associated with senior positions, complex systems, and locations with a high cost of living.

How do Process Control Systems Engineers typically collaborate with operations and maintenance teams in a manufacturing environment?

Process Control Systems Engineers work closely with operations and maintenance teams to ensure that automated systems run efficiently and reliably. They often participate in troubleshooting sessions, implement control system upgrades, and provide technical support for process optimization. Regular communication is essential, as engineers must translate operational needs into technical solutions and ensure that any changes minimize downtime. This collaborative approach helps maintain safety, product quality, and system integrity throughout daily operations.

What engineers make $200,000 a year?

Process Control Systems Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, and working in industries like oil and gas, pharmaceuticals, or manufacturing. High salaries often reflect specialized skills in automation, control systems, and proficiency with tools like PLCs and SCADA systems.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage industrial processes to ensure efficiency, safety, and reliability. They work with automation tools, programmable logic controllers (PLCs), and sensors to optimize operations and troubleshoot system issues. The role often requires knowledge of control theory, instrumentation, and relevant industry standards.
More about Process Control Systems Engineer jobs
What cities are hiring for Process Control Systems Engineer jobs? Cities with the most Process Control Systems Engineer job openings:
What job categories do people searching Process Control Systems Engineer jobs look for? The top searched job categories for Process Control Systems Engineer jobs are:
Infographic showing various Process Control Systems Engineer job openings in the United States as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $98,759 per year, or $47.5 per hour.
Control Systems Engineer

Control Systems Engineer

Methanex

Geismar, LA • On-site

Full-time

Posted 16 days ago


Job description

Position Summary
Provides expert knowledge, advice and direction to management and co-workers on control systems within Methanex Geismar. Supports Operations and Maintenance daily with advice and actions on DCS, ESD/SIS and controller loop issues.
Manages controls projects using controls engineering expertise and appropriate resources to ensure work is completed safely, in a cost-effective manner, within budget and schedule, and to required standards.
Manages the maintenance and development of standards, procedures and relevant documentation relating to the Methanex Geismar facilities. Ensures the maintenance, storage and distribution of controls critical drawings are properly controlled.
Develops and maintains the design, modification, security and reliability of all process control systems and communication systems used to operate Methanex Geismar production facilities. Ensures control system cybersecurity best practices are followed.
Supports any OPEX and Capital projects which affect control systems in all engineering phases including Pre-FEED, FEED, detailed engineering and commissioning.
Position Responsibilities
• Ensures all assigned controls projects are managed such that the safety, quality, cost and schedule targets are achieved.
• Ensures the assigned projects and plant modifications are implemented in accordance with Methanex Manufacturing Capital Management Process (MCMP) and the plant Management of Change (MOC) process.
• Manages the assigned controls project worklist to meet customer requirements.
• Ensures all scopes of work for assigned controls projects covering detailed design, preparation of purchase specifications and preparation of construction packages are accurate, sufficient and clear.
• Provides controls engineering knowledge and expertise.
• Able to provide guidance on Safety Instrumented Systems (SIS) and Safety Integrity Level (SIL) calculations.
• Develops technical memos and provides technical advice and assistance as required to allow the development of detailed engineering scopes of work and designs.
• Ensures appropriate hazard and risk reviews are conducted for assigned controls related projects and all issues identified are actioned.
• Coordinates commissioning of assigned controls projects with Operations.
• Manages the assigned tender and awards contracts in conjunction with the Purchasing team for detailed design, preparation of purchase specifications and preparation of construction packages and construction.
• Ensures all controls related drawings and documentation are controlled according to the Methanex Geismar procedures and standards.
• Provides project support by taking a lead role in Engineering during the design, construction and start-up phases of the project including configuration of DCS, ESD/SIS and PLC software, implementing advanced process control, leading loop checks and control system simulations.
• Responsible for setting up the alarm management system, and the Controls historian.
• Develops and verifies QA/QC documentation for the punch list and turnover packages.
• Provides technical assistance and leads the investigation and correction of incidents related to the control systems.
• Provides control system tuning and control loop troubleshooting services to the Operations group.
• Assists with plant instrumentation issues including AMS, control valve troubleshooting and basic instrument calibration.
• Upholds controls technical excellence for the Methanex USA operations.
• Takes part in TAR Management and Knowledge Management, relevant to control systems.
• Sets and maintains standards for the selection of configurable process control systems and the design, installation and maintenance of the software and documentation.
• Develops and maintains systems to guarantee the security of all system software. Develops and tests recovery plans to restore systems in the event of failure or disaster.
• Develops and maintains maintenance plans to ensure the systems hardware and software are operating with optimal efficiency and reliability.
• Conducts investigations for all system failures and identifies the system modifications, upgrades or changes required to prevent these.
• Provides technical advice and assistance to the I/E Supervisor, I/E Technicians and the Operations Department on configurable control systems.
• Directs the Operations Department in the development of operational procedures relating to configurable systems.
• Maintains an overview of current and future technology trends making recommendations for system enhancements or replacements which are financially justifiable.
• Provides input into strategic plans which address the economic life cycle of installed systems.
• Develops operating budgets for designated areas and proposes capital budget items as required.
• Maintains key relationships with system vendors to ensure specialist services are available when required.
• Ensures Methanex Controls Cybersecurity Policy is adhered to on all control systems.
• Maintains an up-to-date alarm philosophy based on current configuration. Ensures the alarm philosophy is aligned with current standards and best practices.
• Reviews the inhibited alarms, alarm frequency and control system forces on a regular basis. Leads the implementation of engineering solutions to remove the inhibited alarms, reduce alarm frequency and removal of control system forces.
• Contributes to the organizational vision of Global Methanol Leadership and as a team member demonstrates the core values of integrity, trust, respect and professionalism.
• Conducts all business in a manner which supports the Responsible Care® ethic.
• Networks with other Methanex sites to the mutual benefit of all sites.
• Contributes to the ‘operational excellence’ for Methanex USA as an effective member of the Technical Department.
Position Qualifications
• Bachelor’s Degree in Electrical Engineering, Chemical Engineering or related field; OR equivalent work experience/combined education.
• A minimum of 5 years experience as a Control Systems Engineer, Process Control Engineer or DCS Engineer within the Oil and Gas or Petrochemical industry. Preferred majority of experience spent on manufacturing site(s).
• Strong Controls, PLC and SIS experience.
• Strong diagnostic/fault-finding skills.
• Excellent computer skills.
• Effective verbal and written communication skills.
• In depth knowledge of standards and procedures and industry best practice.
• Flexible and Innovative.