1

Sr Process Control Engineer Jobs in Berkeley, CA

Senior Process Engineer

Alameda, CA · On-site

$150K - $350K/yr

The Role - Senior Process Engineer You'll lead the scale-up of our pilot into a demonstration plant ... PFDs, P&IDs, mass & energy balances, control narratives, and operating envelopes. * Translate ...

Sr. Process Engineer

Hayward, CA · On-site

$119K - $154K/yr

The Senior Process Engineer will work cross-functionally to translate evolving process requirements into robust, scalable, and well-controlled operations. This is a high-impact role at the ...

Senior Manufacturing Process Engineer

San Francisco, CA · On-site

$122K - $158K/yr

We are seeking an experienced Senior Process Engineer to join our US team and own process ... Own the process documentation suite, including assembly flow diagrams, PFMEAs, control plans, and ...

Sr. Process Engineer

Hayward, CA · On-site

$119K - $154K/yr

The Senior Process Engineer will work cross-functionally to translate evolving process requirements into robust, scalable, and well-controlled operations. This is a high-impact role at the ...

Sr. Process Engineer

Hayward, CA

$119K - $154K/yr

The Senior Process Engineer will design and conduct experiments for prototyping and characterizing new separator formulations and architectures, and collaborate with the Cell Engineering and Advanced ...

Sr. Process Engineer

Hayward, CA · On-site

$119K - $154K/yr

The Senior Process Engineer will design and conduct experiments for prototyping and characterizing new separator formulations and architectures, and collaborate with the Cell Engineering and Advanced ...

Senior Process Engineer

Fremont, CA · On-site

$98K - $141K/yr

We are looking for a Senior Process Engineer to join our team in one of today's most exciting technologies. This role will report to the Senior Manager, Process Engineering and will be based in ...

Senior Process Engineer

Fremont, CA · On-site

$98K - $141K/yr

We are looking for a Senior Process Engineer to join our team in one of today's most exciting technologies. This role will report to the Senior Manager, Process Engineering and will be based in ...

Position Summary We are seeking an innovative and highly motivated Senior Process Engineer to join ... Own process-related change controls and change orders, from ideation and change control board ...

Senior Process Engineer

South San Francisco, CA · On-site

$125K - $161K/yr

Position Summary We are seeking an innovative and highly motivated Senior Process Engineer to join ... Own process-related change controls and change orders, from ideation and change control board ...

Senior Process Engineer

Fremont, CA · On-site

$113K - $147K/yr

Determine root causes for out-of-control products as well as other product failures and follow ... Ability to lead process engineering related Capital Projects * Troubleshoot and resolve process ...

Senior Process Engineer

San Francisco, CA · On-site

$200K - $300K/yr

Senior Process Engineer Substrate is addressing one of the most important technological problems facing the United States. At the intersection of advanced manufacturing and cutting-edge physics, we ...

The Senior Process Engineer will translate scientific insight into robust manufacturing processes ... control of cellular therapies. We are committed to an inclusive and diverse GeneFab. We believe ...

Senior Process Engineer, MSAT

Alameda, CA · On-site

$117K - $152K/yr

The Senior Process Engineer will translate scientific insight into robust manufacturing processes ... control of cellular therapies. We are committed to an inclusive and diverse GeneFab. We believe ...

next page

Showing results 1-20

Sr Process Control Engineer information

See Berkeley, CA salary details

$91.8K

$148.3K

$208.8K

How much do sr process control engineer jobs pay per year?

As of Aug 4, 2026, the average yearly pay for sr process control engineer in Berkeley, CA is $148,299.00, according to ZipRecruiter salary data. Most workers in this role earn between $127,300.00 and $164,700.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

What are popular job titles related to Sr Process Control Engineer jobs in Berkeley, CA? For Sr Process Control Engineer jobs in Berkeley, CA, the most frequently searched job titles are:
What job categories do people searching Sr Process Control Engineer jobs in Berkeley, CA look for? The top searched job categories for Sr Process Control Engineer jobs in Berkeley, CA are:
What cities near Berkeley, CA are hiring for Sr Process Control Engineer jobs? Cities near Berkeley, CA with the most Sr Process Control Engineer job openings:
Infographic showing various Sr Process Control Engineer job openings in Berkeley, CA as of July 2026, with employment types broken down into 1% As Needed, 75% Full Time, 19% Part Time, 4% Contract, and 1% Nights. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $148,299 per year, or $71.3 per hour.

Senior Process Engineer

Solcoa Industries

Alameda, CA • On-site

$150K - $350K/yr

Full-time

Medical, Dental, Vision

Re-posted 2 days ago


Job description

Making the Metals Powering the World
Solcoa is building the next generation of American metalmaking, starting with rare earths - the metals of power and motion. We've developed a new chemistry that converts rare earth oxides into high-purity metals - the materials inside every EV, fighter jet, wind turbine, and data center - cleaner, cheaper, and faster than any conventional process. Now we're scaling it to thousands of tonnes of annual production.
The Role - Senior Process Engineer
You'll lead the scale-up of our pilot into a demonstration plant, laying the groundwork for follow-on commercial facilities. You'll translate R&D into engineered processes, partner with external engineering firms/EPCs, and drive safe, on-time construction and commissioning.
What You'll Do
  • Lead scale-up from lab/pilot to demonstration and commercial scale for rare-earth metallization processes.
  • Own core process deliverables: PFDs, P&IDs, mass & energy balances, control narratives, and operating envelopes.
  • Translate internal research into detailed engineering packages for external partners; manage scope, interfaces, and change control.
  • Direct custom equipment specification, vendor selection, FAT/SAT, and installation through third-party fabricators.
  • Plan and run HAZOP/LOPA and safety reviews; implement safeguards and MOC.
  • Coordinate with EPC contractors to ensure schedule, cost, quality, and safety targets are met through mechanical completion and startup.
  • Develop commissioning plans, SOPs, and operator training; support ramp-to-rate and reliability growth.
  • Optimize processes for yield, throughput, cost, environmental compliance, and uptime; instrument KPIs and drive continuous improvement.
  • Navigate permitting and regulatory documentation in collaboration with EHS and external consultants.
  • Anticipate risks and unblock issues rapidly in an agile, high-accountability environment.
What You Bring
Required
  • Typically 5+ years as a Process/Project Engineer in industrial plant design, construction, or operations (chemicals, metallurgical, electrochemical, or related).
  • Demonstrated success scaling processes from lab/pilot to commercial scale.
  • Experience managing and communicating effectively with engineering firms and EPC contractors.
  • Strong command of PFDs, P&IDs, mass/energy balances, control strategies, HAZOP, and regulatory documentation.
  • Track record delivering plants or major process units safely, on schedule, and on budget.
  • Excellent cross-functional communication, documentation, and project leadership.
  • Availability to start soon.

Preferred
  • Background in high-temperature processes, electrochemical cells, molten-salt systems, or rare-earth metallurgy.
  • Familiarity with environmental/permitting frameworks for chemical/metallurgical facilities.
  • Start-up/commissioning experience and hands-on time in operating plants.
  • Working knowledge of CAD/CAE tools and data analysis for process performance.
Compensation & Benefits
  • Competitive base salary
  • Comprehensive health, dental, and vision insurance
  • Company-provided lunch daily
  • Visa sponsorship available if needed