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Sr Process Control Engineer Jobs in Berkeley, CA

Blue Current

Senior Electrode Process Engineer

Hayward, CA · On-site

$119K - $154K/yr

The Senior Electrode Process Engineer plays a central role in validating processes at current scale ... Develops and monitors QA/QC protocols in partnership with the Quality team, including inline and ...

Booster

Senior Manufacturing Process Engineer

Hayward, CA · On-site

$145 - $219/hr

Skydio is seeking a highly motivated Senior Process Engineer to lead the development, implementation, and continuous improvement of manufacturing processes for our current and next generation of ...

Zoomcar

QC Engineer

Union City, CA · On-site

$88 - $125/hr

Develop, validate, and maintain IQC testing, rework processes, and automation scripts; review and ... Strong Chinese communication skills are required to support training of QC engineers in Taiwan and ...

Skydio, Inc

Senior Manufacturing Process Engineer

Hayward, CA · On-site

$119K - $154K/yr

Skydio is seeking a highly motivated Senior Process Engineer to lead the development, implementation, and continuous improvement of manufacturing processes for our current and next generation of ...

Cooley LLP

Senior Legal Process Engineer

San Francisco, CA · On-site

$122K - $158K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley

Senior Legal Process Engineer

San Francisco, CA · On-site

$122K - $158K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

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All JobsSr Process Control Engineer JobsSr Process Control Engineer Jobs in Berkeley, CA

Sr Process Control Engineer information

See Berkeley, CA salary details

$91.8K

$148.3K

$208.8K

How much do sr process control engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for sr process control engineer in Berkeley, CA is $148,299.00, according to ZipRecruiter salary data. Most workers in this role earn between $127,300.00 and $164,700.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What are popular job titles related to Sr Process Control Engineer jobs in Berkeley, CA?

For Sr Process Control Engineer jobs in Berkeley, CA, the most frequently searched job titles are:

What job categories do people searching Sr Process Control Engineer jobs in Berkeley, CA look for?

The top searched job categories for Sr Process Control Engineer jobs in Berkeley, CA are:

What cities near Berkeley, CA are hiring for Sr Process Control Engineer jobs?

Cities near Berkeley, CA with the most Sr Process Control Engineer job openings:

Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in Berkeley, CA as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 21% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $148,299 per year, or $71.3 per hour.

Senior Electrode Process Engineer

Blue Current

Hayward, CA • On-site

$119K - $154K/yr

Full-time

This job post has expired 1 day ago. Applications are no longer accepted.

Job description

About Blue Current
Blue Current (the "Company") is the industry leader in the development of silicon solid state batteries. Free of flammable liquid electrolytes, Blue Current's fully dry, inherently safe batteries significantly reduce risks to human and environmental health while providing a higher-performance alternative to traditional lithium-ion batteries. Blue Current's silicon-based platform is highly adaptable, enabling a cost-effective solution for both the mobility and stationary storage markets. Blue Current's team works out of its state-of-the-art headquarters and pilot line facility in Hayward, California. To learn more about Blue Current, Inc., visit http://bluecurrent.com.
Position Summary
The Senior Electrode Process Engineer is responsible for producing finished electrodes that meet the quality and performance standards required by Blue Current's cell assembly team, while simultaneously developing the process knowledge needed to scale electrode manufacturing to high-volume production. This role covers the full electrode manufacturing process from slurry preparation through coating, drying, and calendering, with an emphasis on process characterization, yield improvement, and the establishment of robust QA/QC protocols developed in partnership with the Quality team. The Senior Electrode Process Engineer plays a central role in validating processes at current scale and defining the pathway to gigafactory-level production, ensuring that what works in the lab or pilot line is understood well enough to translate reliably at volume. Success means consistent, high-quality electrode delivery to the cell assembly team today, and a process foundation that is ready to scale tomorrow.
Essential Functions & Responsibilities
  • Executes and refines electrode manufacturing processes across all unit operations including slurry mixing, coating, drying, and calendering, delivering finished electrodes to the cell assembly team that consistently meet defined quality specifications
  • Evaluates, selects, and validates process equipment based on the specific rheological, chemical, and dimensional requirements of each electrode formulation. Examples may include selecting/validating mixer types (e.g., planetary, ball mill, homogenizer) and coating methods (e.g., slot die, comma, gravure).
  • Characterizes process parameters and their relationships to electrode properties, building the process understanding needed to set specifications, tighten tolerances, and improve yield
  • Develops and monitors QA/QC protocols in partnership with the Quality team, including inline and post-process inspection criteria, measurement methods, and acceptance standards for finished electrodes
  • Identifies process failure modes and leads root cause investigations, implementing corrective actions and documenting outcomes to build institutional process knowledge
  • Translates current pilot-scale process knowledge into scalable procedures, identifying critical process parameters and equipment requirements that must be addressed on the path to high-volume manufacturing
  • Collaborates with cell engineering and materials teams to ensure electrode process decisions account for downstream cell assembly requirements and cell performance outcomes
  • Leads projects by developing clear, actionable plans with defined milestones and success metrics, managing timelines effectively, and ensuring high-quality, on-schedule execution
  • Supports a strong safety culture by following and improving laboratory safety practices, demonstrating exemplary experimental techniques, and helping implement best-practice updates
  • Other duties as assigned, consistent with the scope and level of this position

Minimum Qualifications
Education
  • PhD, MS (with 3+ years of relevant experience), or BS (with 5+ years of relevant experience) in Materials Science, Chemical Engineering, Chemistry, Physics, or a related field, with a focus on batteries or electrochemical devices

Experience
  • Hands-on experience developing and optimizing slurry-based electrode manufacturing processes, including mixing, coating, drying, and calendering operations
  • Track record of selecting and validating process equipment for a given set of material and process requirements, with working knowledge of multiple mixer and coater types
  • Experience developing or operating QA/QC protocols in a manufacturing or process development environment, including defining specifications and measurement methods
  • Experience working across functional teams, communicating process findings and recommendations to colleagues in adjacent disciplines such as cell engineering or materials science

Skills & Knowledge
  • Working knowledge of slurry rheology and how mixing and coating process parameters influence electrode microstructure and final properties
  • Proficiency with standard data analysis tools sufficient to process, visualize, and communicate process and quality data

Certifications / Licenses
  • N/A

Preferred Qualifications
  • Prior experience with solid-state or dry electrode manufacturing processes, including solvent-free or low-solvent coating approaches
  • Familiarity with lithium-ion or solid-state battery cell architecture and how electrode properties such as porosity, loading, and thickness influence cell performance
  • Experience contributing to process scale-up efforts, including equipment specification, process transfer documentation, or qualification runs at increased volume
  • Background in failure analysis or structured problem-solving methodologies such as PFMEA or Six Sigma
  • Familiarity with statistical methods for process characterization and control, such as design of experiments or statistical process control
  • Familiarity with pilot-to-production process validation frameworks, including process capability studies or equipment qualification protocols
  • Experience working with manufacturing execution systems (MES) or similar production tracking and data management platforms, including participation in their development or implementation

Core Values - Minimum Qualifications
Safety & Security First
For employees, customers, and intellectual property
  • Demonstrated commitment to maintaining a safe and secure work environment, including adherence to workplace safety protocols, data privacy standards, and confidentiality requirements.
  • Proven ability to identify and appropriately escalate potential risks to personnel, customers, or sensitive information.

Trust & Respect
Treat everyone with honesty, dignity, and sensitivity. Embrace different perspectives. Be humble.
  • Demonstrated ability to communicate and collaborate effectively with individuals of diverse backgrounds, perspectives, and working styles.
  • Track record of maintaining professionalism, integrity, and discretion in all workplace interactions.

Ownership & Accountability
Take responsibility and action. Set goals and deliver. Don't wait for others.
  • Demonstrated ability to independently prioritize, execute, and follow through on responsibilities with minimal supervision.
  • Proven track record of setting measurable goals, meeting deadlines, and taking initiative to resolve challenges proactively.

Technical Excellence
Always strive for the best solution possible.
  • Demonstrated commitment to quality and continuous improvement in delivering work product, solutions, and outcomes within area of expertise.
  • Ability to evaluate options critically and apply sound judgment to identify the most effective and scalable solution.

Learn & Be Curious
Think outside the box. Always learning.
  • Demonstrated ability to quickly acquire new skills, tools, or domain knowledge in response to evolving business needs.
  • Proven track record of applying creative or unconventional thinking to solve problems.

Be Resourceful
Be hungry, frugal, and flexible. Use what you have. Find a way.
  • Demonstrated ability to deliver results in resource-constrained environments by maximizing existing tools, processes, and partnerships.
  • Proven ability to adapt and find effective solutions in ambiguous or rapidly changing situations.

Delight Customers
Build stronger relationships with internal and external customers.
  • Demonstrated commitment to understanding and exceeding the needs of internal and/or external customers.
  • Track record of building and maintaining strong, trust-based relationships that drive positive outcomes for all stakeholders.

Physical Requirements & Working Conditions
  • Able to pass a respirator fit test and wear a respirator periodically.
  • Regularly works in an active manufacturing and laboratory environment; standing and walking for a significant portion of the workday (approximately 4-6 hours per day)
  • Frequent interaction with process equipment, requiring manual dexterity and the ability to make detailed visual inspections of materials and coated electrodes
  • Occasional lifting of items up to 30 lbs (e.g., material containers, equipment components)
  • Prolonged periods of screen-based work for data analysis, documentation, and communication
  • Regular use of personal protective equipment (PPE) including safety glasses, gloves, and lab coat; additional PPE may be required depending on materials handled
  • Travel is estimated at less than 10% of working time. Overseas travel is possible in the event of FAT program execution or in the event of vendor or supplier visits.

Salary Range
$111,600-$160,000 USD
Equal Opportunity Employment Statement
Blue Current is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, age, or any other characteristic protected by applicable federal, state, or local law.
At-Will Employment & Disclaimer
Employment at Blue Current is at-will. This means that either the employee or Blue Current may terminate the employment relationship at any time, for any reason or no reason, with or without cause, and with or without advance notice, subject to applicable law. This job description does not create an express or implied contract of employment, nor does it alter the at-will nature of the employment relationship. The duties, responsibilities, and qualifications described herein are subject to change at the Company's discretion and do not represent all tasks that may be required of this role.
Applicants must be authorized to work in the U.S. without the need for sponsorship now or in the future.

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