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Statistical Process Control Engineer Jobs in Birmingham, AL

Process Automation & Simulation Services, Inc.

Be Seen First

Process Control Consultant

Birmingham, AL · On-site

$105K - $155K/yr

... engineering and control system solutions nationwide. We specialize in electrical design and industrial control systems across diverse process and manufacturing industries, partnering with clients to ...

BLOX LLC

Manufacturing Sr Engineer

Bessemer, AL

$81K - $111K/yr

Description We are seeking a driven Manufacturing Engineer II to support manufacturing operations ... 8D, A3), Statistical Process Control, and time studies. * Experience with cost reduction ...

Blox

Manufacturing Sr Engineer

Bessemer, AL · On-site

$81K - $111K/yr

Description We are seeking a driven Manufacturing Engineer II to support manufacturing operations ... 8D, A3), Statistical Process Control, and time studies. * Experience with cost reduction ...

Surge Staffing

CMM Operator

Vance, AL · On-site

$23 - $25/hr

The ideal candidate will ensure products meet engineering specifications and quality standards ... Strong understanding of blueprint reading, GD&T, and statistical process control (SPC)

Qualus

Lead Engineer - Protection & Control

Trussville, AL · On-site

$94K - $123K/yr

Perform/Ensure company's Quality Assurance/Quality Control (QA/QC) processes are followed on all design packages. * Delegating, planning, prioritizing and reviewing the work of other engineers will ...

Qualus

Lead Engineer - Protection & Control

Trussville, AL

$94K - $123K/yr

Perform/Ensure company's Quality Assurance/Quality Control (QA/QC) processes are followed on all design packages. * Delegating, planning, prioritizing and reviewing the work of other engineers will ...

AMERICAN

Research Engineer

Birmingham, AL

Work experience with the application of Statistical Process Control (SPC). * Knowledge of robotic integration and programming. * Knowledge of AMERICAN's manufacturing processes and products, or ...

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All JobsStatistical Process Control Engineer JobsStatistical Process Control Engineer Jobs in Birmingham, AL

Statistical Process Control Engineer information

See Birmingham, AL salary details

$49.2K

$92.6K

$137.8K

How much do statistical process control engineer jobs pay per year?

As of Jun 26, 2026, the average yearly pay for statistical process control engineer in Birmingham, AL is $92,556.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,800.00 and $109,200.00 per year, depending on experience, location, and employer.

What does a Statistical Process Control Engineer do?

A Statistical Process Control (SPC) Engineer is responsible for designing, implementing, and maintaining systems that monitor and control manufacturing processes using statistical methods. They analyze data to identify trends, reduce process variation, and improve product quality. SPC Engineers work closely with production teams to ensure processes remain stable, efficient, and in compliance with industry standards. Their role often involves training staff in SPC techniques and troubleshooting quality issues using data-driven approaches.

What are the key skills and qualifications needed to thrive as a Statistical Process Control Engineer, and why are they important?

To thrive as a Statistical Process Control Engineer, you need a solid background in statistics, process engineering, and quality management, often supported by a degree in engineering or a related field. Familiarity with SPC software (such as Minitab or JMP), Six Sigma methodologies, and quality system certifications like ASQ are typically required. Strong analytical thinking, attention to detail, and effective communication are crucial soft skills for interpreting data and collaborating with cross-functional teams. These skills and qualifications are vital to maintain product quality, optimize processes, and drive continuous improvement within manufacturing or production environments.

What is the difference between Statistical Process Control Engineer vs Quality Engineer?

AspectStatistical Process Control EngineerQuality Engineer
Primary FocusMonitoring and controlling manufacturing processes using statistical methodsEnsuring overall product quality through testing, inspection, and process improvements
CertificationsSix Sigma, Statistical Process Control (SPC) certificationsSix Sigma, Quality Management certifications (e.g., CQE)
Work EnvironmentManufacturing plants, process development labsQuality departments, production facilities
Industry UsageManufacturing, automotive, electronicsManufacturing, healthcare, aerospace

While both roles focus on improving product quality, the Statistical Process Control Engineer specializes in using statistical tools to monitor and control manufacturing processes, whereas the Quality Engineer oversees broader quality assurance activities, including testing and compliance. Understanding these differences helps in choosing the right career path or job search focus.

How does a Statistical Process Control Engineer typically collaborate with production and quality teams to drive process improvements?

A Statistical Process Control Engineer regularly works alongside both production and quality assurance teams to identify trends, troubleshoot issues, and implement data-driven improvements. They analyze real-time data from manufacturing processes, facilitate root cause analysis sessions, and communicate findings through reports or presentations. Collaboration often includes training team members on SPC tools and methodologies, as well as guiding them in using statistical techniques to monitor and control process variability. This cross-functional teamwork ensures that process adjustments are both technically sound and operationally practical, leading to sustained quality improvements.
What are popular job titles related to Statistical Process Control Engineer jobs in Birmingham, AL? For Statistical Process Control Engineer jobs in Birmingham, AL, the most frequently searched job titles are:
What job categories do people searching Statistical Process Control Engineer jobs in Birmingham, AL look for? The top searched job categories for Statistical Process Control Engineer jobs in Birmingham, AL are:
What cities near Birmingham, AL are hiring for Statistical Process Control Engineer jobs? Cities near Birmingham, AL with the most Statistical Process Control Engineer job openings:
Statistical Process Control Engineer jobs near you

Process Control Consultant

Process Automation & Simulation Services, Inc.

Birmingham, AL • On-site

$105K - $155K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 5 hours ago

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Job description

Process Control Consultant (Mid-Level / Senior)

About Us

Process Automation & Simulation Services (PASS) is a trusted leader in the automation industry, with over 30 years of experience delivering high-quality engineering and control system solutions nationwide. We specialize in electrical design and industrial control systems across diverse process and manufacturing industries, partnering with clients to deliver complete solutions from design through startup.
Our team works on a variety of projects involving DCS and PLC control systems—including platforms such as Rockwell Automation, Honeywell Experion, Emerson DeltaV, and Schneider Electric (Foxboro)—within a collaborative environment that values technical excellence, practical problem-solving, and hands-on project involvement.

Position Overview

PASS is seeking Process Control Consultants to support and lead control system design, implementation, and optimization across a range of industrial automation projects. This role offers the opportunity to work directly with clients, contribute to all phases of project execution, and develop practical, high-performance control strategies. Level will be commensurate with experience.

Key Responsibilities

· Develop and implement process control strategies for DCS and PLC-based systems

· Configure, program, and troubleshoot control systems (Rockwell, Honeywell, DeltaV, Schneider Foxboro)

· Support system integration, testing, commissioning, and startup activities

· Analyze process performance and implement control improvements and optimizations

· Partner with clients and internal teams to deliver high-quality, practical solutions

· Develop documentation including functional descriptions, control narratives, and test procedures

· Participate in field work, commissioning, and system troubleshooting as required

Qualifications

Process Control Consultant (Mid-Level)

· 3–7 years of experience in process control, automation, or related field

· Working knowledge of DCS and/or PLC systems (Rockwell, Honeywell, DeltaV, or Schneider Foxboro)

· Experience with control system configuration, basic programming, and troubleshooting

· Understanding of process control fundamentals (PID control, loops, instrumentation)

· Strong problem-solving skills and ability to work collaboratively with project teams

Senior Process Control Consultant

· 7+ years of experience in process control and industrial automation

· Advanced experience with DCS/PLC systems, including system architecture and integration

· Proven ability to lead control system design, implementation, and commissioning efforts

· Strong understanding of process dynamics, control strategies, and optimization techniques

· Experience working directly with clients and leading technical discussions preferred

· Ability to mentor junior engineers and consultants and provide technical leadership

Compensation & Salary Range

· Process Control Consultant (Mid-Level): $105,000 – $125,000

· Senior Process Control Consultant: $120,000 – $155,000

Actual compensation will depend on experience and qualifications.

Benefits

· Company-paid medical, dental insurance

· 401(k) with a 100% company match on contributions up to 7.5% of salary

· Paid time off and company holidays

· Life and disability insurance

· Professional development and training opportunities

Additional Compensation

· Performance-based bonus tied to company and individual performance

· Overtime or straight-time compensation for hours beyond standard schedules, particularly during commissioning