1

Sr Process Control Engineer Jobs in Birmingham, AL

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Pell City, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Vincent, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Vandiver, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Springville, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Pell City, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Vincent, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Pell City, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Sterrett, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Odenville, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Trussville, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Showing results 21-40

Sr Process Control Engineer information

See Birmingham, AL salary details

$70.3K

$113.5K

$159.8K

How much do sr process control engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for sr process control engineer in Birmingham, AL is $113,509.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,500.00 and $126,100.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What job categories do people searching Sr Process Control Engineer jobs in Birmingham, AL look for?

The top searched job categories for Sr Process Control Engineer jobs in Birmingham, AL are:

What cities near Birmingham, AL are hiring for Sr Process Control Engineer jobs?

Cities near Birmingham, AL with the most Sr Process Control Engineer job openings:

Infographic showing various Sr Process Control Engineer job openings in Birmingham, AL as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $113,509 per year, or $54.6 per hour.

$77K - $102K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 18 days ago


Job description

Line of Business: Cement & White

About Us

Heidelberg Materials is one of the world's largest suppliers of building materials. Heidelberg Materials North America operates over 450 locations across the U.S. and Canada with approximately 9,000 employees.
 

What You'll Be Doing

  • Optimize cement manufacturing processes to improve production efficiency, quality, and cost performance.
  • Analyze process data and identify opportunities for continuous improvement and operational excellence.
  • Collaborate with plant operations, maintenance, and quality teams to troubleshoot process challenges and implement solutions.
  • Support environmental, health, and safety initiatives while ensuring compliance with operational standards.
  • Lead and participate in projects focused on process upgrades, reliability improvements, and performance enhancements.
     

What Are We Looking For

  • Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related technical discipline.
  • Demonstrated ability to analyze complex process data, identify root causes, and implement effective solutions.
  • Strong knowledge of cement manufacturing processes, process control systems, and continuous improvement methodologies.
  • Effective communication and collaboration skills with the ability to work across multiple teams and functions.
  • Commitment to safety, quality, operational excellence, and achieving business objectives.
     

Work Environment

  • Primarily based in a cement manufacturing facility with regular exposure to industrial equipment and production areas.
  • Frequent interaction with operations, maintenance, quality, and leadership teams.
  • May require travel to other company locations, project sites, or training opportunities.
  • Must be able to work in an active industrial environment and comply with all safety requirements and personal protective equipment (PPE) standards.
     

What We Offer

  • Competitive base salary, $77,180 to $102,900, and participation in our annual incentive plan.
  • 401(k) retirement savings plan with an automatic company contribution as well as matching contributions.
  • Highly competitive benefits programs, including:
    • Medical, Dental, and Vision along with Prescription Drug Benefits
    • Health Saving Savings Account (HSA), Health Reimbursement Account (HRA) and Flexible Spending Account (FSA)
    • AD&D, Short- and Long-Term Disability Coverage as well as Basic Life Insurance
    • Paid Bonding Leave, 15 days of Paid Vacation, 40 hours of Paid Sick Leave and 10 Paid Holidays
       

Equal Opportunity Employer - Minority / Female / Veteran / Disabled

As part of our hiring process, we may use AI-assisted tools to support the screening and evaluation of candidate applications and interviews. These tools help streamline the initial assessment, but all decisions about candidate advancement are made by human recruiters and hiring managers. While technology supports early steps, every interview will be handled by experienced recruiters and hiring managers to provide a personal touch.