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Sr Process Control Engineer Jobs in Huntsville, AL

Process Oversight · Develop, implement, and maintain quality control processes throughout the ... S. in Engineering or Sciences · 1-year experience in Quality · 3-year experience in Manufacturing ...

Process Oversight · Develop, implement, and maintain quality control processes throughout the ... S. in Engineering or Sciences · 1-year experience in Quality · 3-year experience in Manufacturing ...

Assume full responsibility for managing process conditions to meet Process Control Document ... B.S. in chemical, or mechanical engineering or similar engineering/technical discipline. * 0-5 ...

Process Control Plans. * Coordinate launch activities and trials with both Product and Plant Engineering. * Develop and implement training programs for production associates. * Identify, trial, and ...

Senior Controls Engineer

Decatur, AL · On-site

$86K - $114K/yr

The Senior Control Systems Engineer position oversees and performs the design, programming ... Material handling or process control design, development, and troubleshooting experience * Rockwell ...

Senior Controls Engineer

Decatur, AL

$86K - $114K/yr

The Senior Control Systems Engineer position oversees and performs the design, programming ... Material handling or process control design, development, and troubleshooting experience * Rockwell ...

Showing results 21-40

Sr Process Control Engineer information

See Huntsville, AL salary details

$73.9K

$119.3K

$168K

How much do sr process control engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for sr process control engineer in Huntsville, AL is $119,339.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $132,500.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What job categories do people searching Sr Process Control Engineer jobs in Huntsville, AL look for?

The top searched job categories for Sr Process Control Engineer jobs in Huntsville, AL are:

What cities near Huntsville, AL are hiring for Sr Process Control Engineer jobs?

Cities near Huntsville, AL with the most Sr Process Control Engineer job openings:

Infographic showing various Sr Process Control Engineer job openings in Huntsville, AL as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $119,339 per year, or $57.4 per hour.

Process Quality Engineer

X-Bow Systems

Huntsville, AL • On-site

Full-time

Re-posted 9 days ago


Job description

Job Title: Process Quality EngineerCompany: X-Bow SystemsLocation: Huntsville, AL (on-site)Position Type: Full-Time---About the RoleAs a Process Quality Engineer, you will ensure that incoming and outgoing materials, components, and products meet required quality standards, specifications, and compliance requirements, aligning with organizational and customer expectations. This role requires an independent, self-motivated, and highly skilled engineer with extensive knowledge of Quality and Configuration Management to oversee products with minimal guidance, often on accelerated timelines. The position is on-site at X-Bow's Huntsville, AL facility, with some travel (20%).---Key ResponsibilitiesQuality Requirements and Standards· Define and implement receiving inspection and inventory management processes.· Communicate quality requirements, specifications, and standards to operations via purchase orders, manufacturing work instructions, and verbal communication.· Ensure designs and associated Configuration Management comply with industry standards, regulatory, and customer-specific requirements. Inspection and Testing· Collaborate with teams to establish inspection criteria and acceptance standards.· Oversee manufacturing inspections and testing to verify conformance to engineering requirements with emphasis on arm fire devices, electronics, electro-mechanical products and cables supporting rocket motor launch controls.· Define, review, and conduct First Article Inspection. Process Oversight· Develop, implement, and maintain quality control processes throughout the manufacturing lifecycle.· Ensure manufacturing processes comply with industry standards (AS9100, ISO 9001) and regulatory requirements (FAA, EASA). Continuous Improvement· Identify areas for process improvement and implement corrective actions.· Lead or participate in lean manufacturing and Six Sigma initiatives. Documentation and Reporting· Develop and maintain quality documentation, including process control plans, work instructions, and standard operating procedures.· Prepare quality reports and present findings to management. Nonconformance Management· Investigate quality issues and nonconformances.· Implement corrective and preventive actions (CAPA) to address quality problems. Cross-functional Collaboration· Work closely with engineering, production, and other departments to integrate quality considerations into all aspects of the manufacturing process. Technology Integration· Implement and utilize quality management software and systems.· Stay current with emerging technologies and methodologies in quality assurance. Risk Management· Identify potential quality risks in processes and products.· Develop and implement risk mitigation strategies.---Qualifications· B.S. in Engineering or Sciences· 1-year experience in Quality· 3-year experience in Manufacturing---Preferred Qualifications and Skills· Experience with TipQA Quality Management System software· Basic understanding of GD&T concepts· Strong understanding of engineering principles, quality processes and standards (AS9100, Six Sigma, Lean Manufacturing)· Effective communication skills for collaborating with procurement teams, operations, and internal stakeholders· Proficiency in data analysis, statistical process control (SPC), and quality metrics---About X-Bow Launch Systems, Inc.X-Bow (pronounced "Crossbow") is a U.S. defense technology and rocket propulsion company that has developed an innovative, low-cost method to manufacture solid rocket motors. Our propulsion technology, space launch, and modular boost platforms make us unique and highly desirable aerospace provider to the defense and national security industries.---We're Looking ForA candidate who combines strong communication, organization, and management skills with broad interests and experience. As a key member of a small, dynamic, and highly skilled team, you'll actively collaborate with others and work independently. Creativity and methodical problem-solving are essential, as are energy, flexibility, and adaptability.---ITAR RequirementsTo comply with U.S. Government space technology export regulations, including ITAR, you must be a U.S. citizen, a lawful permanent resident of the U.S., a protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain required authorizations from the U.S. Department of State.
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