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Sr Process Control Engineer Jobs in Alabama (NOW HIRING)

X-Bow Systems

Process Quality Engineer

Huntsville, AL · On-site

Process Oversight · Develop, implement, and maintain quality control processes throughout the ... S. in Engineering or Sciences · 1-year experience in Quality · 3-year experience in Manufacturing ...

Heidelbergmaterials

Process Engineer

Leeds, AL · On-site

$77K - $102K/yr

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Xbow

Process Quality Engineer

Huntsville, AL · On-site

Process Oversight · Develop, implement, and maintain quality control processes throughout the ... S. in Engineering or Sciences · 1-year experience in Quality · 3-year experience in Manufacturing ...

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Sr Process Control Engineer information

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What are popular job titles related to Sr Process Control Engineer jobs in Alabama?

For Sr Process Control Engineer jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Sr Process Control Engineer jobs in Alabama look for?

The top searched job categories for Sr Process Control Engineer jobs in Alabama are:

What cities in Alabama are hiring for Sr Process Control Engineer jobs?

Cities in Alabama with the most Sr Process Control Engineer job openings:

Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in Alabama as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 20% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution.

Process Engineer

Channel Personnel Services

Huntsville, AL

Full-time

Re-posted 17 days ago

Job description

  • Responsible for the technical and economic aspects of process unit operations.
  • Provide technical support for the maintenance of existing equipment.
  • Improve present processes and equipment for more efficient and cost-effective operation.
  • Design and document the chemical processes required for the development of improved products.
  • Coordinate process development efforts with colleagues and management to achieve objectives.
  • Select the equipment required for the development of new products.
  • Design and document efficient and cost-effective processes and select the equipment required for the scale-up of new products from development to production.
  • Write procedures and provide training for the safe operation of new equipment.
  • Select equipment and control devices to enhance process control.
  • Perform leadership duties on selected projects which include planning, activity coordination, and progress reporting.
  • Supervise technicians as required.



QUALIFICATIONS / REQUIREMENTS

  • Bachelor of Science in Chemical Engineering required.
  • 3+ years of Process Engineering experience required.
  • Distillation Process experience in a chemical manufacturing environment is desired.
  • Provide technical service to his/her assigned unit, through daily monitoring of unit operations.
  • Identify ways to improve quality, reduce costs, enhance safety, lower emissions, and present recommendations with technical substantiation to the unit team to implement improvements.
  • Develop and conduct tests and evaluate results for proposed operating changes to improve product quality, production capacity, or reduce operating costs.
  • Develop knowledge of the technical aspects of his/her assigned area.
  • Investigate the operating and economic feasibility of implementing modern technology, safety and operability recommendations and planned capacity changes.
  • Collaborate closely with the unit team to prepare the annual control budget, operating reviews, and economic studies to evaluate proposed operating programs.
  • Provide technical support to PSM/RMP and other regulatory programs.
  • Investigate production, safety, environmental or quality issues.

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