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Process Control Jobs in Alabama (NOW HIRING)

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Process Control Consultant

Birmingham, AL · On-site

$105K - $155K/yr

Process Control Consultant (Mid-Level / Senior) About Us Process Automation & Simulation Services (PASS) is a trusted leader in the automation industry, with over 30 years of experience delivering ...

Provides support throughout the mill and interfaces routinely with operations to optimize control systems to reduce cost, improve quality, and minimize process variation. Responsibilities will ...

It requires a strong understanding of control theory, process dynamics, and instrumentation and how they can be applied in the control of chemical processes. This role requires an in-depth knowledge ...

Quality Control Technician

Decatur, AL

$16.75 - $21.50/hr

Quality Control Technician The Quality Control Technician supports a precision aerospace and ... Conduct fabrication inspection in line with established fabrication processes and quality ...

Document and maintain process control parameters. * Monitor and document GMP's. * Other duties as assigned. * Pre Op rotations. SKILLS REQUIRED: * Previous experience in QA preferred but not required

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Process Control information

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$17

$32

$63

How much do process control jobs pay per hour?

As of Jun 18, 2026, the average hourly pay for process control in Alabama is $32.47, according to ZipRecruiter salary data. Most workers in this role earn between $22.21 and $37.93 per hour, depending on experience, location, and employer.

What is process control?

Process control is a field in engineering focused on monitoring and manipulating variables within a manufacturing or industrial process to achieve desired outputs. It involves the use of sensors, controllers, and actuators to maintain product quality, efficiency, and safety. By automating adjustments and responses, process control helps ensure processes remain stable and consistent, reducing waste and downtime. This is essential in industries such as chemical manufacturing, oil and gas, food processing, and pharmaceuticals.

What is process control work?

Process control work involves monitoring and managing industrial processes to ensure they operate efficiently, safely, and within specified parameters. It typically requires understanding control systems, instrumentation, and automation tools, and may involve programming or adjusting control devices to maintain optimal production conditions.

What engineers make $300,000 a year?

Senior process control engineers in industries such as oil and gas, chemical manufacturing, or aerospace can earn $300,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High salaries are often associated with specialized skills in automation, control systems, and project management, as well as working in high-demand or hazardous environments.

What is the difference between Process Control vs Instrument Technician?

AspectProcess ControlInstrument Technician
CredentialsTypically requires a degree or certification in process technology or control systemsUsually needs technical certifications or associate degrees in instrumentation or electronics
Work EnvironmentWorks in manufacturing plants, refineries, or chemical facilities focusing on system operationWorks on installing, maintaining, and repairing instrumentation equipment
Employer & IndustryCommonly employed in process industries like oil & gas, chemicals, and manufacturingEmployed across similar industries, often working alongside process control specialists

Process Control professionals focus on monitoring and managing entire control systems to ensure efficient operation, while Instrument Technicians specialize in maintaining and repairing the instrumentation devices that feed data into these systems. Both roles are essential in process industries and often collaborate closely.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a strong background in chemical, electrical, or mechanical engineering, along with knowledge of process dynamics and control theory. Familiarity with Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and relevant certifications like ISA Certified Automation Professional are highly valuable. Analytical thinking, problem-solving, and effective communication skills help you optimize processes and collaborate across teams. These skills ensure operational efficiency, safety, and continuous improvement in industrial environments.

What jobs pay 2000 a day?

In process control roles, high-paying positions such as senior engineers, project managers, or specialized consultants can earn around $2,000 per day, especially with extensive experience, certifications, and working on large-scale projects. These roles often require advanced technical skills, industry certifications, and the ability to manage complex systems or teams.

What is the job description of a process control?

A process control professional monitors and manages industrial processes to ensure they operate efficiently, safely, and within specified parameters. They use control systems, sensors, and automation tools to adjust equipment and maintain product quality, often working in manufacturing, chemical, or energy industries. Strong analytical skills and knowledge of control systems are essential for this role.

What are some typical challenges faced by professionals in Process Control, and how can they be managed?

Professionals in Process Control often face challenges such as maintaining system stability, troubleshooting unexpected process deviations, and integrating new technologies with legacy equipment. Managing these challenges requires strong analytical skills, attention to detail, and effective communication with both engineering and operations teams. Staying updated on industry best practices and participating in regular training can greatly help in anticipating issues and implementing efficient solutions.
What are the most commonly searched types of Process Control jobs in Alabama? The most popular types of Process Control jobs in Alabama are:
What job categories do people searching Process Control jobs in Alabama look for? The top searched job categories for Process Control jobs in Alabama are:
Infographic showing various Process Control job openings in Alabama as of June 2026, with employment types broken down into 2% Internship, 82% Full Time, 6% Part Time, 4% Contract, and 6% Nights. Highlights an 100% In-person job distribution, with an average salary of $67,539 per year, or $32.5 per hour.

Process Control Consultant

Process Automation & Simulation Services, Inc.

Birmingham, AL • On-site

$105K - $155K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 22 days ago

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Job description

Process Control Consultant (Mid-Level / Senior)

About Us

Process Automation & Simulation Services (PASS) is a trusted leader in the automation industry, with over 30 years of experience delivering high-quality engineering and control system solutions nationwide. We specialize in electrical design and industrial control systems across diverse process and manufacturing industries, partnering with clients to deliver complete solutions from design through startup.
Our team works on a variety of projects involving DCS and PLC control systems—including platforms such as Rockwell Automation, Honeywell Experion, Emerson DeltaV, and Schneider Electric (Foxboro)—within a collaborative environment that values technical excellence, practical problem-solving, and hands-on project involvement.

Position Overview

PASS is seeking Process Control Consultants to support and lead control system design, implementation, and optimization across a range of industrial automation projects. This role offers the opportunity to work directly with clients, contribute to all phases of project execution, and develop practical, high-performance control strategies. Level will be commensurate with experience.

Key Responsibilities

· Develop and implement process control strategies for DCS and PLC-based systems

· Configure, program, and troubleshoot control systems (Rockwell, Honeywell, DeltaV, Schneider Foxboro)

· Support system integration, testing, commissioning, and startup activities

· Analyze process performance and implement control improvements and optimizations

· Partner with clients and internal teams to deliver high-quality, practical solutions

· Develop documentation including functional descriptions, control narratives, and test procedures

· Participate in field work, commissioning, and system troubleshooting as required

Qualifications

Process Control Consultant (Mid-Level)

· 3–7 years of experience in process control, automation, or related field

· Working knowledge of DCS and/or PLC systems (Rockwell, Honeywell, DeltaV, or Schneider Foxboro)

· Experience with control system configuration, basic programming, and troubleshooting

· Understanding of process control fundamentals (PID control, loops, instrumentation)

· Strong problem-solving skills and ability to work collaboratively with project teams

Senior Process Control Consultant

· 7+ years of experience in process control and industrial automation

· Advanced experience with DCS/PLC systems, including system architecture and integration

· Proven ability to lead control system design, implementation, and commissioning efforts

· Strong understanding of process dynamics, control strategies, and optimization techniques

· Experience working directly with clients and leading technical discussions preferred

· Ability to mentor junior engineers and consultants and provide technical leadership

Compensation & Salary Range

· Process Control Consultant (Mid-Level): $105,000 – $125,000

· Senior Process Control Consultant: $120,000 – $155,000

Actual compensation will depend on experience and qualifications.

Benefits

· Company-paid medical, dental insurance

· 401(k) with a 100% company match on contributions up to 7.5% of salary

· Paid time off and company holidays

· Life and disability insurance

· Professional development and training opportunities

Additional Compensation

· Performance-based bonus tied to company and individual performance

· Overtime or straight-time compensation for hours beyond standard schedules, particularly during commissioning