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Process Simulation Jobs (NOW HIRING)

As a Process Engineer - Modeling and Simulation , you will develop and apply dynamic and steadystate process models of mining and mineral processing plants and other industries to support process ...

They will also be responsible for developing and validating process simulations and control strategies to support scalable manufacturing operations. Ultimately, this role aims to drive continuous ...

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Process Simulation information

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$39K

$123.4K

$190.5K

How much do process simulation jobs pay per year?

As of Jul 10, 2026, the average yearly pay for process simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

More about Process Simulation jobs
What cities are hiring for Process Simulation jobs? Cities with the most Process Simulation job openings:
What are the most commonly searched types of Process Simulation jobs? The most popular types of Process Simulation jobs are:
What states have the most Process Simulation jobs? States with the most job openings for Process Simulation jobs include:
Infographic showing various Process Simulation job openings in the United States as of July 2026, with employment types broken down into 2% Internship, 95% Full Time, and 3% Contract. Highlights an 98% In-person, and 2% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Senior Process Simulation & Optimization Engineer

AVEVA Denmark

Houston, TX

$99K - $128K/yr

Full-time

PTO

Posted yesterday


Job description

AVEVA Denmark is seeking a Principal Consultant – Process Simulation and Optimization Engineer to develop advanced modeling solutions for refining and petrochemical operations. The role requires expertise in optimization technologies and commitment to delivering high-quality projects on time.

Candidates should have a relevant degree and a solid background in process simulation. Benefits include flexible work hours, generous PTO, and opportunities for volunteering.

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