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Process Simulation Jobs in Texas (NOW HIRING)

Perform process simulations, heat and material balances, and equipment performance evaluations. * Develop and maintain process flow diagrams (PFDs), P&IDs, and engineering calculations.

Build and maintain process simulation models using HYSYS, PROII, or similar software. * Perform hydraulic calculations and evaluate process equipment performance. * Develop process designs for new ...

Create process simulations and conduct risk assessments. * Perform process analysis and provide mitigation packages for project execution team. * Document all created processes and update and ...

Process Modeling Engineer

Houston, TX · On-site

$100K - $160K/yr

Develop and maintain process simulation databases, ensuring consistency and traceability between modeling assumptions, test data, and engineering deliverables. * Calibrate and reconcile models using ...

Create process simulations and conduct risk assessments. * Perform process analysis and provide mitigation packages for project execution team. * Document all created processes and update and ...

Perform process simulations, hydraulic calculations, and process equipment evaluations. * Design and validate relief systems and support process safety initiatives. * Troubleshoot existing process ...

The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...

Engineer/Senior Engineer, Process

Gregory, TX · On-site

$89K - $116K/yr

Develop and run computer process simulations in support of daily plant operations, plant modifications and capital projects. * Design and carry out tests in the interest of enhancing production or ...

Develop process simulations for plant process designs, including natural gas pre-treatment, liquefaction, LNG run-down to storage, Boil-off Gas (BOG) generation and handling for both holding and ...

Proficiency in MS Office applications (Word, Excel, PowerPoint) and familiarity with process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA regulations, and ...

Lead Process Engineer - LNG

Houston, TX · On-site

$98K - $128K/yr

... simulations, data sheets and engineering calculations including hydraulics, process simulations and performance flow curves. • Provide resolution of technical issues associated with design ...

Sr. Process Engineer (19004)

Houston, TX · On-site

$96K - $124K/yr

This role performs and oversees a full range of process engineering activities-such as simulations, heat and material balances, equipment sizing, and safety studies-while ensuring alignment with ...

Lead Process Engineer - LNG

Houston, TX · Hybrid

$98K - $128K/yr

Generate design deliverables such as PFD's, P&ID's, process simulations, data sheets and engineering calculations including hydraulics, process simulations and performance flow curves. Provide ...

Sr. Process Engineer (19004)

Houston, TX

$96K - $124K/yr

This role performs and oversees a full range of process engineering activities--such as simulations, heat and material balances, equipment sizing, and safety studies--while ensuring alignment with ...

Skills: * Experience with BR&E Promax or similar process simulation software preferred. * Experience with process, pipelines, and pigging operations. * Experience with Pressure, Level, Flow ...

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Process Simulation information

See Texas salary details

$36.3K

$115K

$177.5K

How much do process simulation jobs pay per year?

As of Aug 1, 2026, the average yearly pay for process simulation in Texas is $114,966.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,700.00 and $136,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

Infographic showing various Process Simulation job openings in Texas as of July 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, 1% Temporary, and 3% Contract. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $114,966 per year, or $55.3 per hour.

Process Engineer

Semiserve

Houston, TX • On-site

Contractor

Medical, Dental, Vision, Retirement

Re-posted 29 days ago


Job description

Process Engineer 

Client: EPC 

Location: Houston, TX

Duration: 1 year and possible Permanent Position
Benefits: Health, Vision, Dental, and 401K
Supporting: Grassroots Project
Process Engineer to support the design, optimization, and operation of oil and gas processing facilities. Key Responsibilities
  • Monitor and optimize production and processing operations to maximize efficiency, reliability, and safety.
  • Perform process simulations, heat and material balances, and equipment performance evaluations.
  • Develop and maintain process flow diagrams (PFDs), P&IDs, and engineering calculations.
  • Troubleshoot process upsets and identify root causes of operational issues.
  • Support facility startups, shutdowns, debottlenecking, and commissioning activities.
  • Conduct process safety reviews, HAZOP studies, and risk assessments.
  • Ensure compliance with environmental, health, and safety regulations.
  • Collaborate with multidisciplinary teams on capital projects and process improvement initiatives.
  • Prepare technical reports, operating procedures, and engineering documentation.
  • Evaluate new technologies and recommend solutions to improve plant performance and reduce operating costs.
Required
  • Bachelor's degree in Chemical Engineering or a related engineering discipline.
  • 3-20 years of experience in oil and gas, petrochemical, refinery, LNG, or gas processing operations.
  • Experience with process simulation software such as Aspen HYSYS or Aspen Plus.

Education:Employment Type: CONTRACTOR