Build and maintain process simulation models using HYSYS, PROII, or similar software. * Perform hydraulic calculations and evaluate process equipment performance. * Develop process designs for new ...
Quick apply
Build and maintain process simulation models using HYSYS, PROII, or similar software. * Perform hydraulic calculations and evaluate process equipment performance. * Develop process designs for new ...
Senior Process Engineer
Katy, TX · On-site
$120 - $180/hr
The ideal candidate will have hands‑on experience with process simulation software, a strong background in refinery or gas processing facility design, and a passion for mentoring and collaborative ...
Senior Process Engineer
Katy, TX · On-site
$120 - $180/hr
The ideal candidate will have hands‑on experience with process simulation software, a strong background in refinery or gas processing facility design, and a passion for mentoring and collaborative ...
Create process simulations and conduct risk assessments. * Perform process analysis and provide mitigation packages for project execution team. * Document all created processes and update and ...
Create process simulations and conduct risk assessments. * Perform process analysis and provide mitigation packages for project execution team. * Document all created processes and update and ...
Senior Process Engineer - Lake Charles, LA
$97K - $125K/yr
Perform process simulations, hydraulic calculations, and process equipment evaluations. * Design and validate relief systems and support process safety initiatives. * Troubleshoot existing process ...
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Senior Process Engineer - Lake Charles, LA
$97K - $125K/yr
Perform process simulations, hydraulic calculations, and process equipment evaluations. * Design and validate relief systems and support process safety initiatives. * Troubleshoot existing process ...
Process Engineer III
Houston, TX · On-site
Create process simulations and conduct risk assessments. * Perform process analysis and provide mitigation packages for project execution team. * Document all created processes and update and ...
Process Engineer III
Houston, TX · On-site
Create process simulations and conduct risk assessments. * Perform process analysis and provide mitigation packages for project execution team. * Document all created processes and update and ...
The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...
The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...
PSV Process Engineer III
Houston, TX · On-site
Strong proficiency in process simulation software (Honeywell UniSim, HYSYS, Promax, etc.). * In-depth knowledge of API 520 and API 521 standards. * Bachelor of Science Degree in Chemical Engineering ...
PSV Process Engineer III
Houston, TX · On-site
Strong proficiency in process simulation software (Honeywell UniSim, HYSYS, Promax, etc.). * In-depth knowledge of API 520 and API 521 standards. * Bachelor of Science Degree in Chemical Engineering ...
Jr. Process Engineer (19003)
Houston, TX · On-site
The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...
Jr. Process Engineer (19003)
Houston, TX · On-site
The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...
Engineer/Senior Engineer, Process
Gregory, TX · On-site
$89K - $116K/yr
Develop and run computer process simulations in support of daily plant operations, plant modifications and capital projects. * Design and carry out tests in the interest of enhancing production or ...
Engineer/Senior Engineer, Process
Gregory, TX · On-site
$89K - $116K/yr
Develop and run computer process simulations in support of daily plant operations, plant modifications and capital projects. * Design and carry out tests in the interest of enhancing production or ...
Engineer/Senior Engineer, Process
Gregory, TX · On-site
$89K - $116K/yr
Develop and run computer process simulations in support of daily plant operations, plant modifications and capital projects. * Design and carry out tests in the interest of enhancing production or ...
Engineer/Senior Engineer, Process
Gregory, TX · On-site
$89K - $116K/yr
Develop and run computer process simulations in support of daily plant operations, plant modifications and capital projects. * Design and carry out tests in the interest of enhancing production or ...
Senior Process Engineer
Katy, TX · On-site
$95K - $123K/yr
The ideal candidate will have hands-on experience with process simulation software, a strong background in refinery or gas processing facility design, and a passion for mentoring and collaborative ...
Senior Process Engineer
Katy, TX · On-site
$95K - $123K/yr
The ideal candidate will have hands-on experience with process simulation software, a strong background in refinery or gas processing facility design, and a passion for mentoring and collaborative ...
Engineer - Process
Premont, TX · On-site
Maintain facility process simulations and work with other process engineers to develop process solutions while following engineering standards, code compliance, company and safety standards, and good ...
Engineer - Process
Premont, TX · On-site
Maintain facility process simulations and work with other process engineers to develop process solutions while following engineering standards, code compliance, company and safety standards, and good ...
Process Engineer
Houston, TX · On-site
Proficiency in MS Office applications (Word, Excel, PowerPoint) and familiarity with process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA regulations, and ...
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Process Engineer
Houston, TX · On-site
Proficiency in MS Office applications (Word, Excel, PowerPoint) and familiarity with process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA regulations, and ...
Process Engineer
Houston, TX · On-site
Proficiency in MS Office applications (Word, Excel, PowerPoint) and familiarity with process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA regulations, and ...
Quick apply
Process Engineer
Houston, TX · On-site
Proficiency in MS Office applications (Word, Excel, PowerPoint) and familiarity with process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA regulations, and ...
Process Engineer
Houston, TX · On-site
Proficiency in MS Office applications (Word, Excel, PowerPoint) and familiarity with process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA regulations, and ...
Quick apply
Process Engineer
Houston, TX · On-site
Proficiency in MS Office applications (Word, Excel, PowerPoint) and familiarity with process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA regulations, and ...
Sr. Process Engineer (19004)
Houston, TX · On-site
$96K - $124K/yr
This role performs and oversees a full range of process engineering activities-such as simulations, heat and material balances, equipment sizing, and safety studies-while ensuring alignment with ...
Sr. Process Engineer (19004)
Houston, TX · On-site
$96K - $124K/yr
This role performs and oversees a full range of process engineering activities-such as simulations, heat and material balances, equipment sizing, and safety studies-while ensuring alignment with ...
Sr Engineer - Advanced Process Controls
Mont Belvieu, TX · On-site
$110 - $150/hr
Develop and maintain facility process simulations and work with otherprocess engineers to develop process solutions while following engineering standards, code compliance, company and safety ...
New
Sr Engineer - Advanced Process Controls
Mont Belvieu, TX · On-site
$110 - $150/hr
Develop and maintain facility process simulations and work with otherprocess engineers to develop process solutions while following engineering standards, code compliance, company and safety ...
New
Sr. Process Engineer (19004)
$96K - $124K/yr
This role performs and oversees a full range of process engineering activities--such as simulations, heat and material balances, equipment sizing, and safety studies--while ensuring alignment with ...
Sr. Process Engineer (19004)
$96K - $124K/yr
This role performs and oversees a full range of process engineering activities--such as simulations, heat and material balances, equipment sizing, and safety studies--while ensuring alignment with ...
Process Engineer
Dallas, TX · On-site
Skills: * Experience with BR&E Promax or similar process simulation software preferred. * Experience with process, pipelines, and pigging operations. * Experience with Pressure, Level, Flow ...
Process Engineer
Dallas, TX · On-site
Skills: * Experience with BR&E Promax or similar process simulation software preferred. * Experience with process, pipelines, and pigging operations. * Experience with Pressure, Level, Flow ...
Process Engineer
Dallas, TX · On-site
E Promax or similar process simulation software preferred. * Experience with process, pipelines, and pigging operations. * Experience with Pressure, Level, Flow, Temperature, and Gas Chromatograph ...
Process Engineer
Dallas, TX · On-site
E Promax or similar process simulation software preferred. * Experience with process, pipelines, and pigging operations. * Experience with Pressure, Level, Flow, Temperature, and Gas Chromatograph ...
Process Simulation information
See Texas salary details
$36.3K - $49.2K
0% of jobs
$49.2K - $62K
0% of jobs
$62K - $74.8K
11% of jobs
$86.2K is the 25th percentile. Wages below this are outliers.
$74.8K - $87.7K
16% of jobs
$87.7K - $100.5K
16% of jobs
The median wage is $108.8K / yr.
$100.5K - $113.3K
11% of jobs
$113.3K - $126.2K
14% of jobs
$133.4K is the 75th percentile. Wages above this are outliers.
$126.2K - $139K
13% of jobs
$139K - $151.8K
4% of jobs
$151.8K - $164.6K
13% of jobs
$164.6K - $177.5K
2% of jobs
$36.3K
$115K
$177.5K
How much do process simulation jobs pay per year?
As of Aug 21, 2026, the average yearly pay for process simulation in Texas is $114,966.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,700.00 and $136,500.00 per year, depending on experience, location, and employer.
What is a process simulation?
A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.
What does a typical day look like for someone working in process simulation?
A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.
What are the key skills and qualifications needed to thrive in the process simulation position, and why are they important?
To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.
What are popular job titles related to Process Simulation jobs in Texas?
For Process Simulation jobs in Texas, the most frequently searched job titles are:
What job categories do people searching Process Simulation jobs in Texas look for?
The top searched job categories for Process Simulation jobs in Texas are:
Full-time
Re-posted 15 days ago
Job description
ABGi USA is hiring on behalf of one of our engineering and industrial clients for a Process Engineer. This is an exciting opportunity to join a growing engineering team supporting a variety of projects across the chemical, petrochemical, refining, and industrial sectors.
We're seeking an engineer with 2–7 years of experience who enjoys process engineering, technical problem-solving, and collaborating with multidisciplinary teams to deliver innovative solutions from concept through execution.
Responsibilities
Develop process engineering deliverables including heat and material balances, Process Flow Diagrams (PFDs), and Process & Instrumentation Diagrams (P&IDs).
Build and maintain process simulation models using HYSYS, PROII, or similar software.
Perform hydraulic calculations and evaluate process equipment performance.
Develop process designs for new and existing facilities.
Prepare engineering reports, technical documentation, and process design packages (PDPs).
Collaborate with mechanical, piping, instrumentation, electrical, and project engineering teams.
Support projects throughout the engineering and design lifecycle.
Qualifications
Bachelor's degree in Chemical Engineering.
2–7 years of process engineering experience in an EPC, consulting, or industrial manufacturing environment.
Experience with process simulation software such as HYSYS, Aspen HYSYS, PROII, or similar platforms.
Strong understanding of process engineering fundamentals and process design.
Excellent communication and collaboration skills.
Ability to travel occasionally to client or project sites.
Why Apply?
Work on diverse and technically challenging engineering projects.
Collaborate with an experienced, multidisciplinary team.
Gain exposure to a variety of industries and clients.
Competitive compensation, comprehensive benefits, and strong opportunities for professional growth.
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