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Process Simulation Jobs in Texas (NOW HIRING)

Process Simulations * Process Flow Diagrams (PFD's) with Heat and Material Balances * Process Calculations * Process Datasheets * Piping and Instrumentation Diagrams (P&ID's) * Equipment Lists (with ...

Previous experience with Process simulations, P&IDs, BFD, PFDs, , Heat and Material Balance, Process Equipment datasheets, process design basis, process control philosophy and process descriptions

Senior Process Engineer

Mont Belvieu, TX

$94K - $121K/yr

Develop process simulations and material & energy balances using ProMax software * Size and specify mechanical equipment, including separators, filters, tanks, heat exchangers, air coolers, pumps ...

Senior Process Engineer

Mont Belvieu, TX · On-site

$94K - $121K/yr

Develop process simulations and material & energy balances using ProMax software * Size and specify mechanical equipment, including separators, filters, tanks, heat exchangers, air coolers, pumps ...

This role focuses on front‑end loading (FEL), process simulation, and feasibility evaluations, that form the basis of proposals. This role is based in Houston, TX and requires approximately 20-25 ...

New

Technical Support * Assist in developing process simulations and models under senior guidance * Support preparation of key engineering deliverables, including: * Heat & Material Balances * Process ...

In-depth experience with process simulation software (HYSYS, Aspen Plus) and hydraulic modeling tools. * Skilled in process safety and risk management; leads or facilitates HAZOPs, LOPAs, and PSM ...

In-depth experience with process simulation software (HYSYS, Aspen Plus) and hydraulic modeling tools. * Skilled in process safety and risk management; leads or facilitates HAZOPs, LOPAs, and PSM ...

Develop Process Simulation through commercial software * Develop PFD (Process flow Diagrams) diagrams * Develop P&ID's (Piping & Instrumentation Diagrams) * Develop material selection diagrams

Software Engineer

Bryan, TX · On-site

$70 - $100/hr

Bryan Research & Engineering, LLC Description & Interest Do you have a passion for applying software engineering principles to advance energy and chemical process simulation? As a software engineer ...

New

Showing results 21-40

Process Simulation information

See Texas salary details

$36.3K

$115K

$177.5K

How much do process simulation jobs pay per year?

As of Aug 21, 2026, the average yearly pay for process simulation in Texas is $114,966.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,700.00 and $136,500.00 per year, depending on experience, location, and employer.

What is a process simulation?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What does a typical day look like for someone working in process simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What are the key skills and qualifications needed to thrive in the process simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

Infographic showing various Process Simulation job openings in Texas as of August 2026, with employment types broken down into 34% Part Time, and 66% Contract. Highlights an 100% In-person job distribution, with an average salary of $114,966 per year, or $55.3 per hour.

Process Manager of Hydrogen

Wood Plc

Houston, TX • On-site

Full-time

Re-posted 25 days ago


Job description

Overview / Responsibilities

Wood is seeking a Process Technology Supervisor in our Technology Team in Houston, TX  and supporting Wood Hydrogen / Syngas Center of Excellence team in Milan, Italy, to serve as a staff expert in Steam Methane Reforming (Hydrogen) Units and has the primary responsibility to manage a group of technical personnel.   The ideal candidate is a fully competent and knowledgeable engineer who typically performs assignments independently but also supervises work of other process engineers. Candidate should have past process design experience in Steam Methane Reforming (Hydrogen) Units, ideally in a process licensing environment.  Additional experience with SYNGAS Units and/or Methanol Units is preferred.

Key Responsibilities  

  • Serve as a lead over a group of Engineers or function as a senior technical specialist (hydrogen) responsible for the efficient design and technical execution involved in providing Process Engineering support to the Business Development Group and project teams
  • Develop work plans and project schedules and assist in developing hours estimates and scoping efforts for proposals and projects.
  • Plan, develop, and execute large and/or technically complex engineering studies, projects or assignments with only administrative supervision and is responsible for technical quality and project execution management on projects assigned
  • Prepare or supervise the preparation of technical evaluations of Licensor or Vendor proposals.
  • Lead effective technical presentations and discussions with Customers, Vendors and internally within the organization when appropriate. Effective technical publication skills.
  • Act as a Technical Authority (TA) for any of the following deliverables:
    • Process Simulations
    • Process Flow Diagrams (PFD's) with Heat and Material Balances
    • Process Calculations
    • Process Datasheets
    • Piping and Instrumentation Diagrams (P&ID's)
    • Equipment Lists (with associated sizing calculations)
    • Line Lists (with associated sizing calculations and hydraulic calculations)
    • Investigations of technical items - documented in written reports and studies
    • Review and adherence to specifications, regulations, and standards
    • Engineering Design, Commissioning, Startup, and Operating Manuals
  • Other Job functions include:
    • Participate in and/or Support safety meetings such as HAZID, HAZOP, SIL and other Safety Hazard Assessments
    • Coordinate with other engineering and design disciplines and primary contact for project management team
    • Ensure that work products produced on projects assigned are following applicable codes and standards, practices and procedures, cost effective, safe and high quality
    • Coordinate with project manager progress reporting, budgets, schedules, work scope, variances and manpower loading on projects assigned
Skills / Qualifications
  • BS in Chemical Engineering is required; Masters in Chemical Engineering is preferred.
  • PE (Professional Engineer) license preferred.
  • 15+ years of experience in practice of Process Engineering and Design and possesses well developed knowledge of process engineering principles and practices along with understanding of project execution and process involvement
  • 7+ years of experience with the design and/or operation of Steam Methane Reforming (Hydrogen).  Design and/or operation experience with Methanol Units, and/or SYNGAS Units is preferred also.
  • Experience in process design work on new and revamp projects on Steam Methane Reforming (Hydrogen), Methanol Units, and/or SYNGAS Units.
  • Extensive knowledge of industry standards and specifications, engineering, and construction practices. Expected to be a Subject Matter Expert (SME) in at least one area of Process Design specifically Steam Methane Reforming (Hydrogen).
  • Solid awareness of trends and economic conditions affecting the technical field and understanding of internal economic factors affecting decisions (costs, margins, profit impact of decisions).
  • Process Lead experience including process improvement successes, managerial accounting, budget preparation and cost control responsibility.
  • Advanced computer skills with MS Office programs and experience with process simulation software (Hysys, PROII, or equivalent)
  • Experience in mentoring, project planning, change management, progress management, interface management and final level of technical assurance.
  • Proven communication (oral, written and listening) skills with proficiency in technical writing and comprehensive documentation.
  • Effective customer presentation skills and technical publication skills.
  • Ingenuity and initiative to coordinate problem solution and to execute the schedule requirements with a team environment.
  • Innovative in finding solutions, essential inquisitive approach and learning agility.
  • Authorization to lawfully work in the United States without sponsorship from Wood is required
  • Ability to travel domestically and internationally

Work Environment:

  • Work typically is carried out in an office environment, with occasional visits to client sites (domestic and international).
Company Overview

Wood is a global leader in engineering and consultancy across energy and the built environment, helping to unlock solutions to some of the world's most critical challenges. We provide consulting, projects and operations solutions in more than 60 countries, employing around 40,000 people. www.woodplc.com

Diversity Statement

We are an equal opportunity employer that recognises the value of a diverse workforce. All suitably qualified applicants will receive consideration for employment on the basis of objective criteria and without regard to the following (which is a non-exhaustive list): race, colour, age, religion, gender, national origin, disability, sexual orientation, gender identity, protected veteran status, or other characteristics in accordance with the relevant governing laws.

Employment Type: OTHER