Engineer, Staff Process
Houston, TX · On-site
Develop and review process models and simulations using industry-standard software to evaluate design, operations, and performance scenarios. * Serve as a mentor and technical advisor to Process ...
Houston, TX · On-site
Develop and review process models and simulations using industry-standard software to evaluate design, operations, and performance scenarios. * Serve as a mentor and technical advisor to Process ...
Houston, TX · On-site
Develop and review process models and simulations using industry-standard software to evaluate design, operations, and performance scenarios. * Serve as a mentor and technical advisor to Process ...
Develop and review process models and simulations using industrystandard software to evaluate design, operations, and performance scenarios. * Serve as a mentor and technical advisor to Process ...
Develop and review process models and simulations using industrystandard software to evaluate design, operations, and performance scenarios. * Serve as a mentor and technical advisor to Process ...
Develop and review process models and simulations using industrystandard software to evaluate design, operations, and performance scenarios. * Serve as a mentor and technical advisor to Process ...
Develop and review process models and simulations using industrystandard software to evaluate design, operations, and performance scenarios. * Serve as a mentor and technical advisor to Process ...
La Porte, TX · On-site
Process simulation software (e.g., Aspen Plus, HYSYS) * Excel (advanced spreadsheets, data analysis) * Strong communication and organizational skills * Willingness to work in the field.
La Porte, TX · On-site
Process simulation software (e.g., Aspen Plus, HYSYS) * Excel (advanced spreadsheets, data analysis) * Strong communication and organizational skills * Willingness to work in the field.
Kingwood, TX · On-site +1
$90K - $117K/yr
Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and CAD software (e.g., AutoCAD, SolidWorks). * Strong understanding of water chemistry, fluid dynamics, and thermodynamics.
Kingwood, TX · On-site +1
$90K - $117K/yr
Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and CAD software (e.g., AutoCAD, SolidWorks). * Strong understanding of water chemistry, fluid dynamics, and thermodynamics.
Houston, TX · On-site
$98K - $128K/yr
... simulations, data sheets and engineering calculations including hydraulics, process simulations and performance flow curves. • Provide resolution of technical issues associated with design ...
Houston, TX · On-site
$98K - $128K/yr
... simulations, data sheets and engineering calculations including hydraulics, process simulations and performance flow curves. • Provide resolution of technical issues associated with design ...
$90K - $116K/yr
Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and CAD software (e.g., AutoCAD, SolidWorks). * Strong understanding of water chemistry, fluid dynamics, and thermodynamics.
$90K - $116K/yr
Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and CAD software (e.g., AutoCAD, SolidWorks). * Strong understanding of water chemistry, fluid dynamics, and thermodynamics.
Houston, TX · Hybrid
$98K - $128K/yr
Generate design deliverables such as PFD's, P&ID's, process simulations, data sheets and engineering calculations including hydraulics, process simulations and performance flow curves. Provide ...
Houston, TX · Hybrid
$98K - $128K/yr
Generate design deliverables such as PFD's, P&ID's, process simulations, data sheets and engineering calculations including hydraulics, process simulations and performance flow curves. Provide ...
$96K - $124K/yr
This role performs and oversees a full range of process engineering activities--such as simulations, heat and material balances, equipment sizing, and safety studies--while ensuring alignment with ...
$96K - $124K/yr
This role performs and oversees a full range of process engineering activities--such as simulations, heat and material balances, equipment sizing, and safety studies--while ensuring alignment with ...
E Promax or similar process simulation software preferred. * Experience with process, pipelines, and pigging operations. * Experience with Pressure, Level, Flow, Temperature, and Gas Chromatograph ...
E Promax or similar process simulation software preferred. * Experience with process, pipelines, and pigging operations. * Experience with Pressure, Level, Flow, Temperature, and Gas Chromatograph ...
Dallas, TX · On-site
Skills: * Experience with BR&E Promax or similar process simulation software preferred. * Experience with process, pipelines, and pigging operations. * Experience with Pressure, Level, Flow ...
Dallas, TX · On-site
Skills: * Experience with BR&E Promax or similar process simulation software preferred. * Experience with process, pipelines, and pigging operations. * Experience with Pressure, Level, Flow ...
Core Responsibilities andDuties Design and Simulation: Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and heat/material balances for gas and cryogenic piping ...
Core Responsibilities andDuties Design and Simulation: Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and heat/material balances for gas and cryogenic piping ...
Houston, TX · On-site
Process Simulations * Process Flow Diagrams (PFD's) with Heat and Material Balances * Process Calculations * Process Datasheets * Piping and Instrumentation Diagrams (P&ID's) * Equipment Lists (with ...
Houston, TX · On-site
Process Simulations * Process Flow Diagrams (PFD's) with Heat and Material Balances * Process Calculations * Process Datasheets * Piping and Instrumentation Diagrams (P&ID's) * Equipment Lists (with ...
Maintain processing of yearly documentation, revisions and renewals. * Maintain current and future accreditations to include; ACS-AEI and SAGES FLS, FES and FUSE. Compile and complete applications.
Maintain processing of yearly documentation, revisions and renewals. * Maintain current and future accreditations to include; ACS-AEI and SAGES FLS, FES and FUSE. Compile and complete applications.
Core Responsibilities andDuties Design and Simulation: Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and heat/material balances for gas and cryogenic piping ...
Core Responsibilities andDuties Design and Simulation: Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and heat/material balances for gas and cryogenic piping ...
Houston, TX · On-site
Technical Support * Assist in developing process simulations and models under senior guidance * Support preparation of key engineering deliverables, including: * Heat & Material Balances * Process ...
Houston, TX · On-site
Technical Support * Assist in developing process simulations and models under senior guidance * Support preparation of key engineering deliverables, including: * Heat & Material Balances * Process ...
Houston, TX · On-site
Technical Support * Assist in developing process simulations and models under senior guidance * Support preparation of key engineering deliverables, including: * Heat & Material Balances * Process ...
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Houston, TX · On-site
Technical Support * Assist in developing process simulations and models under senior guidance * Support preparation of key engineering deliverables, including: * Heat & Material Balances * Process ...
Core Responsibilities and Duties Design and Simulation: Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and heat/material balances for gas and cryogenic piping ...
Core Responsibilities and Duties Design and Simulation: Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and heat/material balances for gas and cryogenic piping ...
Utilize process simulation tools (e.g., Aspen HYSYS) to validate control models against actual plant data Identify opportunities to modernize legacy control systems and integrate "smart" automation ...
Utilize process simulation tools (e.g., Aspen HYSYS) to validate control models against actual plant data Identify opportunities to modernize legacy control systems and integrate "smart" automation ...
Houston, TX · On-site
In-depth experience with process simulation software (HYSYS, Aspen Plus) and hydraulic modeling tools. * Skilled in process safety and risk management; leads or facilitates HAZOPs, LOPAs, and PSM ...
Houston, TX · On-site
In-depth experience with process simulation software (HYSYS, Aspen Plus) and hydraulic modeling tools. * Skilled in process safety and risk management; leads or facilitates HAZOPs, LOPAs, and PSM ...
$36.3K - $49.2K
0% of jobs
$49.2K - $62K
0% of jobs
$62K - $74.8K
11% of jobs
$86.2K is the 25th percentile. Wages below this are outliers.
$74.8K - $87.7K
16% of jobs
$87.7K - $100.5K
16% of jobs
The median wage is $108.8K / yr.
$100.5K - $113.3K
11% of jobs
$113.3K - $126.2K
14% of jobs
$133.4K is the 75th percentile. Wages above this are outliers.
$126.2K - $139K
13% of jobs
$139K - $151.8K
4% of jobs
$151.8K - $164.6K
13% of jobs
$164.6K - $177.5K
2% of jobs
$36.3K
$115K
$177.5K
To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.
A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.
A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

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Based on 36 frontline employees who took The Breakroom Quiz
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Oil and gas extraction
5,001 - 10,000 Employees
Houston , TX, US
1968