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Process Simulation Jobs in Texas (NOW HIRING)

Kiongroup

Simulation Engineer

Plano, TX · On-site +1

$65K - $140K/yr

Support continuous improvement of simulation tools, standards, processes, and methodologies. What We're Looking For: * Solid understanding of discrete-event simulation concepts, methods, and standard ...

Kiongroup

Simulation Engineer

Plano, TX · On-site +1

$65K - $140K/yr

Support continuous improvement of simulation tools, standards, processes, and methodologies. What We're Looking For: * Solid understanding of discrete-event simulation concepts, methods, and standard ...

TPC Group

Sr. Engineer, Process HNO

Houston, TX · On-site

$90.50K - $117K/yr

Proficient in the use of process design software and simulation packages such as Aspen Plus, Aspen EDR, SiNET, etc Process Technology * Knowledgeable of a number of different types and uses of ...

TPC Group Inc.

Sr. Engineer, Process HNO

Houston, TX · On-site

$90.50K - $117K/yr

Proficient in the use of process design software and simulation packages such as Aspen Plus, Aspen EDR, SiNET, etc Process Technology * Knowledgeable of a number of different types and uses of ...

Wood Plc

Senior Process Engineer (Hydrogen)

Houston, TX

$99.30K - $128.40K/yr

Advanced computer skills with MS Office programs and familiarity with coding and use of process simulation software and ability to trouble-shoot simulations and other computer issues * Oral and ...

KBR, Inc.

Advanced Simulation Specialist

Houston, TX · On-site

Advanced Simulation Specialist KBR Sustainable Technology Solutions (STS) provides holistic and ... These include world-class licensed process technologies, differentiated advisory services, deep ...

KBR

Advanced Simulation Specialist

Houston, TX · On-site

Advanced Simulation Specialist KBR Sustainable Technology Solutions (STS) provides holistic and ... These include world-class licensed process technologies, differentiated advisory services, deep ...

Plantible Foods

Process Engineer

Eldorado, TX · On-site

$120K/yr

Familiarity with PFD/P&ID drafting, H&M balances, and process simulation tools (e.g., Aspen, SuperPro, AutoCAD, or equivalent). * Understanding of sanitary design, food safety (HACCP, FSMA), and ...

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$36.3K

$115K

$177.5K

How much do process simulation jobs pay per year?

As of Jun 1, 2026, the average yearly pay for process simulation in Texas is $114,966.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,700.00 and $136,500.00 per year, depending on experience, location, and employer.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What jobs make $3,000 a month without a degree?

In process simulation or related fields, roles such as manufacturing or industrial technicians, quality control inspectors, or entry-level automation operators can sometimes earn around $3,000 monthly without a degree, especially with relevant technical skills or certifications. Many of these jobs require on-the-job training, familiarity with simulation software, or technical aptitude rather than formal higher education.
More about Process Simulation jobs
What are the most commonly searched types of Process Simulation jobs in Texas? The most popular types of Process Simulation jobs in Texas are:
What are popular job titles related to Process Simulation jobs in Texas? For Process Simulation jobs in Texas, the most frequently searched job titles are:
What job categories do people searching Process Simulation jobs in Texas look for? The top searched job categories for Process Simulation jobs in Texas are:
Process Simulation jobs near you
Infographic showing various Process Simulation job openings in Texas as of May 2026, with employment types broken down into 94% Full Time, and 6% Contract. Highlights an 100% In-person job distribution, with an average salary of $114,966 per year, or $55.3 per hour.

SMT Process Engineer - IB4

Foxconn Industrial Internet - FII

Houston, TX • On-site

Full-time

Posted 7 days ago

Job description

Position Summary
The SMT Process Engineer is responsible for developing, optimizing, and sustaining Surface Mount Technology (SMT) processes to support PCBA manufacturing. This role ensures process stability, yield improvement, and product quality through hands-on engineering support, data-driven analysis, and cross-functional collaboration.
The engineer will play a key role in New Product Introduction (NPI), process validation, and continuous improvement initiatives to support advanced electronic manufacturing programs.
Key Responsibilities
  • Develop, configure, and optimize SMT manufacturing processes from NPI through mass production, ensuring readiness for scale and quality targets
  • Drive yield improvement and process stability across SMT lines, including stencil printing, placement, reflow, and inspection
  • Perform root cause analysis (RCA) on SMT defects (e.g., bridging, tombstoning, voiding, insufficient solder) and implement corrective and preventive actions
  • Support SMT line setup, validation, and qualification, including process parameter development and DOE (Design of Experiments)
  • Collaborate with Design and NPI teams to perform Design for Manufacturability (DFM) reviews and ensure smooth product launches
  • Establish and maintain process documentation, including SOPs, work instructions, PFMEA, and control plans
  • Monitor key performance metrics (yield, defect rate, cycle time, OEE) and drive continuous improvement initiatives
  • Support line balancing, capacity analysis, and throughput optimization to improve production efficiency
  • Provide technical support and training to production teams on SMT processes, equipment, and best practices
  • Work closely with Quality and Test Engineering teams to resolve manufacturing issues and improve product reliability
  • Evaluate and implement new materials, equipment, and process technologies to enhance manufacturing capability
  • Support customer audits, line tours, and technical discussions as needed

Required Qualifications and Skills
  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related field
  • 5+ years of experience in SMT process engineering or PCBA manufacturing environment
  • Hands-on experience supporting SMT production lines and equipment
  • Strong experience with SMT equipment, including:
  • Pick-and-place Panasonic systems
  • Screen printers
  • Reflow Ersa ovens
  • AOI / SPI inspection systems
  • Deep understanding of SMT processes:
  • Solder paste printing
  • Component placement
  • Reflow soldering
  • Inspection and defect analysis
  • Experience with:
  • Root cause analysis (5 Whys, 8D, Fishbone)
  • Design of Experiments (DOE)
  • Process validation and qualification
  • Yield and defect reduction strategies
  • Familiarity with IPC standards (IPC-A-610, J-STD-001)
  • Proficiency in Microsoft Office (Excel, PowerPoint, Word)
  • Experience with CAD/CAM, MES/SFC systems, or process simulation tools is a plus

Preferred Skills:
  • Strong analytical and problem-solving skills with hands-on troubleshooting ability
  • Ability to work in a fast-paced, high-volume manufacturing environment
  • Strong ownership, attention to detail, and sense of urgency
  • Excellent communication and cross-functional collaboration skills
  • Ability to manage multiple priorities and support production needs
  • Experience in high-volume PCBA or server manufacturing environments
  • Experience with Lean Manufacturing, Six Sigma, or Kaizen methodologies
  • IPC certification (IPC-A-610, J-STSMT D-001)
  • Experience supporting NPI builds and ramp-to-production environments
  • Experience with failure analysis techniques (cross-section, dye & pry, X-ray, etc.)

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