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Lean Process Improvement Jobs in Texas (NOW HIRING)

Ventura Foods

Process Improvement Engineer

Saginaw, TX · On-site

$108.20K/yr

The opex engineer leads continuous improvement initiatives, leads root cause problem solving ... The Process Lead will also develop, coordinate, and train employees in various lean/sigma ...

Extraco Banks

Process Improvement Specialist

Waco, TX · On-site

... Improvement Specialist to support enterprise workflow automation, operational efficiency, and ... Lean Six Sigma Black Belt or Green Belt certification preferred * 3+ years workflow or RPA ...

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See Texas salary details

$46.1K

$105.7K

How much do lean process improvement jobs pay per year?

As of May 28, 2026, the average yearly pay for lean process improvement in Texas is $101,408.00, according to ZipRecruiter salary data. Most workers in this role earn between $105,300.00 and $105,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Lean Process Improvement Specialist, and why are they important?

To thrive as a Lean Process Improvement Specialist, a strong foundation in process analysis, Lean methodologies (such as Six Sigma), and data-driven decision-making is essential, often supported by a degree in engineering, business, or a related field. Familiarity with process mapping tools, statistical analysis software, and Lean Six Sigma certifications are commonly required. Excellent communication, problem-solving abilities, and the capacity to lead cross-functional teams help individuals excel in this role. These skills are crucial for driving operational efficiency, reducing waste, and fostering a culture of continuous improvement within organizations.

What are some common challenges encountered when implementing Lean process improvements in an established organization?

One common challenge is resistance to change, as employees may be accustomed to existing processes and skeptical of new methods. Additionally, it can take time to identify and eliminate waste without disrupting current workflows. Collaboration across departments is crucial, and aligning everyone around shared goals often requires clear communication and ongoing training. Successful Lean initiatives typically rely on support from leadership and a culture that encourages continuous improvement.

What is Lean Process Improvement?

Lean Process Improvement is a methodology focused on streamlining processes, reducing waste, and increasing efficiency within an organization. It originated from manufacturing, particularly the Toyota Production System, but is now widely used across many industries. By identifying and eliminating non-value-added activities, Lean helps organizations deliver better quality products or services faster and at lower costs. The approach encourages continuous improvement, employee involvement, and data-driven decision-making to optimize all aspects of operations.

What is the difference between Lean Process Improvement vs Continuous Improvement Specialist?

AspectLean Process ImprovementContinuous Improvement Specialist
CertificationsLean, Six Sigma, KaizenLean, Six Sigma, Kaizen
Work EnvironmentManufacturing, Healthcare, ServiceManufacturing, Corporate, Service
Primary FocusReducing waste, streamlining processesEnhancing overall process efficiency and culture
Employer UsageManufacturers, hospitals, logisticsCorporations, consulting firms, industries

While both roles aim to improve processes, Lean Process Improvement focuses on eliminating waste and streamlining workflows using Lean tools. Continuous Improvement Specialists adopt a broader approach, fostering ongoing enhancements across various organizational areas, often integrating Lean principles but with a wider scope.

What are popular job titles related to Lean Process Improvement jobs in Texas? For Lean Process Improvement jobs in Texas, the most frequently searched job titles are:
What job categories do people searching Lean Process Improvement jobs in Texas look for? The top searched job categories for Lean Process Improvement jobs in Texas are:
Lean Process Improvement jobs near you
Infographic showing various Lean Process Improvement job openings in Texas as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $101,408 per year, or $48.8 per hour.
Lean Process Analyst

Lean Process Analyst

Tata Technologies

San Antonio, TX

Full-time

Posted 19 days ago

Job description

Job Title: Lean Process Analyst – Component Repair Operations

Location: San Antonio, Texas

Work Authorization: U.S. Citizen or Green Card Holder required (ITAR/customer compliance)

5+ years of experience in a Lean, process improvement, or operations excellence role within an aerospace MRO or component repair shop.

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Role Overview

The Lean Process Analyst will be responsible for stabilizing, standardizing, and improving core material flow processes—specifically kitting, shipping, and warehousing—within an aerospace engine component repair operation. This role will work directly on the floor with technicians, mechanics, material handlers, pickers, and supervisors to understand current-state operations, identify gaps in existing SOPs, and document clear, practical standard work.

This is a hands-on role designed for a Lean practitioner who thrives in operational environments, understands aerospace MRO realities, and can translate Lean principles into executable, frontline-ready processes that improve safety, quality, delivery, productivity, and cost.

Key Responsibilities

Current-State Assessment & Gemba Engagement

  • Spend significant time on the shop floor conducting gemba walks across kitting, warehousing, and shipping areas.
  • Engage directly with frontline personnel (technicians, mechanics, materials teams, pickers, and material handlers) to understand actual work practices versus documented procedures.
  • Map end-to-end material flows, including part receipt, storage, kitting, staging, issuance, returns, and outbound shipping.

SOP Review & Gap Analysis

  • Review existing SOPs, work instructions, and process documentation related to material handling and logistics.
  • Identify gaps between documented procedures and real-world execution.
  • Assess processes against Lean principles and aerospace operational requirements (safety, quality, traceability, compliance).

Standard Work Development

  • Develop and document standard work for kitting, shipping, and warehousing operations focused on:
  • Safety (ergonomics, handling, compliance)
  • Quality (right part, right condition, right documentation)
  • Delivery (cycle time, on-time kit readiness)
  • Productivity (motion reduction, flow, labor efficiency)
  • Cost (scrap, rework, expediting, excess handling)
  • Create clear, practical SOPs, visual work instructions, checklists, and job aids that can be used by frontline teams.
  • Ensure standard work is realistic, auditable, and sustainable within a high-mix aerospace repair environment.

Lean Improvement & Implementation

  • Identify waste (motion, waiting, rework, excess inventory) within material flow processes.
  • Recommend and support implementation of Lean improvements such as point-of-use kitting, visual controls, layout improvements, and pull-based replenishment.
  • Facilitate kaizen events or rapid improvement workshops as needed.
  • Partner with operations, supply chain, quality, and EHS teams to ensure aligned execution.

Sustainment & Change Adoption

  • Support training and rollout of new or updated standard work.
  • Work with supervisors and leads to ensure adherence and sustainment.
  • Establish basic process metrics where appropriate to monitor stability and performance.

Required Qualifications

  • 5+ years of experience in a Lean, process improvement, or operations excellence role within an aerospace MRO or component repair shop.
  • Strong understanding of kitting, warehousing, shipping, and material handling in an aerospace environment.
  • Demonstrated ability to work directly with frontline employees and supervisors in operational settings.
  • Proven experience creating SOPs and standard work for shop-floor execution.
  • Solid Lean fundamentals (standard work, waste identification, flow, visual management).
  • U.S. Citizen or Green Card Holder required.

Preferred Qualifications

  • Experience supporting engine or engine component repair operations.
  • Formal Lean or Continuous Improvement training (Lean, Kaizen, Six Sigma Yellow/Green Belt).
  • Familiarity with ERP/MRP systems supporting materials and logistics.

Key Competencies

  • Strong process and systems thinking
  • High credibility with frontline and operations teams
  • Practical, execution-focused Lean mindset
  • Excellent observation, documentation, and communication skills
  • Comfortable navigating suboptimal or loosely defined processes and bringing structure

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