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Process Simulation Jobs in California (NOW HIRING)

As a Process Engineer - Modeling and Simulation , you will develop and apply dynamic and steadystate process models of mining and mineral processing plants and other industries to support process ...

Senior Process Engineer

Monrovia, CA · On-site

$130K - $191K/yr

Complete complex process design activities including simulation. * Liaison with other discipline Lead engineers on technical issues and engineering matters. * Assisting asset/client Lead Project ...

R&D Process Engineer

El Segundo, CA · On-site

$140K - $155K/yr

Comfort with commercial process simulation tools (Aspen HYSYS, Symmetry, or equivalent), including both steady-state and dynamic simulation. * Strong fundamentals in chemical engineering and a broad ...

Process Engineer

Hollister, CA · On-site

$65K - $85K/yr

Experience with CAD software and process simulation tools is a plus. * Certification in Lean or Six Sigma (e.g., Green Belt, Black Belt) is a plus. * A technology-forward mindset with experience in ...

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Process Simulation information

See California salary details

$38.5K

$121.8K

$188K

How much do process simulation jobs pay per year?

As of Jun 8, 2026, the average yearly pay for process simulation in California is $121,783.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,800.00 and $144,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What jobs make $3,000 a month without a degree?

In process simulation or related fields, roles such as manufacturing or industrial technicians, quality control inspectors, or entry-level automation operators can sometimes earn around $3,000 monthly without a degree, especially with relevant technical skills or certifications. Many of these jobs require on-the-job training, familiarity with simulation software, or technical aptitude rather than formal higher education.
What are the most commonly searched types of Process Simulation jobs in California? The most popular types of Process Simulation jobs in California are:
What are popular job titles related to Process Simulation jobs in California? For Process Simulation jobs in California, the most frequently searched job titles are:
Infographic showing various Process Simulation job openings in California as of May 2026, with employment types broken down into 92% Full Time, 4% Temporary, and 4% Contract. Highlights an 100% In-person job distribution, with an average salary of $121,783 per year, or $58.5 per hour.

Process Engineer - Modeling & Simulation (IDEAS)

Andritz

Hybrid

Other

Medical, Retirement, PTO

Posted 27 days ago


Andritz rating

8.2

Company rating: 8.2 out of 10

Based on 15 frontline employees who took The Breakroom Quiz

94th of 417 rated machine equipment manufacturers


Job description

Every day, ANDRITZ continues to deliver successful innovative solutions to our customers globally. Why are we so successful? Because we are passionate and love what we do! We are at the forefront of future engineering technologies, with solutions that ensure the success of our clients in key industries that are shaping the future of the world we live in.

We are looking for a Process Engineer / Process Modeler with a strong interest in process simulation and modeling to support process studies, analysis, design, optimization, and operator training using ANDRITZ IDEAS simulation software.

As a Process Engineer - Modeling and Simulation, you will develop and apply dynamic and steadystate process models of mining and mineral processing plants and other industries to support process studies, design, performance analysis, operator training, and data driven decisionmaking. This is a client-facing technical role spanning from earlystage studies through project execution and plant startup. You will translate engineering data, test results, and operating experience into practical, buildable process models, and collaborate with multidisciplinary teams across sales, engineering, commissioning, and operations.

What You Will Be Doing

Here's an overview of your responsibilities and how you can leverage your expertise:

Process Modeling & Simulation

  • Develop and maintain steadystate and dynamic process models using ANDRITZ IDEAS and other simulation tools.
  • Build flowsheets, mass and energy balances, process logic, and control representations for mining and mineral processing plants.
  • Use process models for:
    • Process design verification and optimization
    • Whatif and scenario analysis
    • Operator training simulators (OTS)
    • Control System Checkout
    • Digital Twins
    • Performance analysis and troubleshooting

Engineering & Project Support

  • Prepare and review technical specifications, manuals, reports, and vendor documents.
  • Assist with process model development by translating engineering documents, feasibility reports, test data, pilot results, or operating data into process models.
  • Contribute to technoeconomic evaluations (TEA), including process design assumptions, modeling input, and cost drivers.
  • Support process audits, HAZOP analysis, debottlenecking studies, and optimization initiatives to improve CAPEX/OPEX planning, engineering verification, commissioning, operator training, and plant startup.

Sales Support

  • Provide technical support to the sales organization during customer meetings and detailed proposals.

Collaboration & Client Interaction

  • Participate in technical discussions with customers, internal product groups, and suppliers.
  • Present modeling results and technical findings in a clear, structured manner to both technical and nontechnical audiences.
  • Identify technical risks, scope changes, and improvement opportunities in support of project management and business development.

What We Have to Offer

In exchange for your commitment, we offer the following:

  • A dynamic and innovative work environment where your expertise and ideas are valued
  • Financial support for professional development and certifications
  • Compensation that increases with capability and expertise and a comprehensive benefits package, including company-matched retirement plan and a Health Spending Account
  • Paid maternity and parental leave program to support employees during this significant and exciting life event
  • Competitive paid-time-off policies that includes vacation, paid holidays, and sick days
  • A positive and collaborative culture that focuses on our core values and behaviors
  • Flexible hybrid work model with a blend of in-office and remote work
  • Regular company events and social activities to foster camaraderie
  • Opportunities to grow as a process modeler and simulation specialist

 

What We're Looking For

When selecting candidates, we will be looking for the following essential skills, abilities, and experience:

  • Bachelor's degree in Mining Engineering, Metallurgy Engineering, Chemical Engineering,  or a related discipline.
  • Postgraduate education in Engineering is an asset.
  • Strong process fundamentals in:
    • Mining and minerals unit operations
    • Mass and energy balances
    • Fluid mechanics
    • Process and materials technology
    • Metallurgy
  • Experience with process simulation and process modeling (steadystate and/or dynamic).
  • Understanding of process control concepts and control strategies.
  • Ability to read and interpret PFDs, P&IDs, and technical specifications.
  • Familiarity with projectbased engineering workflows. 

Software Skills

  • IDEAS process simulation software (strong asset)
  • Other process simulation tools (asset): Aspen Plus, METSIM, SysCAD, or similar
  • MS Excel (Intermediate to Advanced)
  • MS Project (Basic to Intermediate)
  • AutoCAD (Basic to Intermediate)
  • Python (Basic to Intermediate)

Languages

  • English: Advanced proficiency (required)
  • Spanish: Advanced proficiency (asset)

Other valued, but non-essential skills, abilities, and experience include:

  • Mining and mineral processing equipment and circuits, such as:
    •  Crushing and grinding
    • Classification (cyclones)
    • Flotation
  • Thickening and filtration

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or disability.


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