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Process Simulation Jobs (NOW HIRING)

Simulation of assembly processes based on customer requirements, quality systems, financial investment and labor plans. Verify the implementation of new processes, and selection of equipment to be ...

Senior Process Engineer

Irvine, CA · On-site

$111K - $144K/yr

A core responsibility of this role is ownership of process simulation models , ensuring that simulation results are accurate, validated, and fully aligned with design deliverables, vendor data, and ...

$76K - $99K/yr

A core responsibility of this role is ownership of process simulation models , ensuring that simulation results are accurate, validated, and fully aligned with design deliverables, vendor data, and ...

Senior Process Engineer

Irvine, CA · On-site

$111K - $144K/yr

A core responsibility of this role is ownership of process simulation models , ensuring that simulation results are accurate, validated, and fully aligned with design deliverables, vendor data, and ...

They will also be responsible for developing and validating process simulations and control strategies to support scalable manufacturing operations. Ultimately, this role aims to drive continuous ...

As a Staff Process Modeling Engineer, you will serve as a technical leader for process simulation and modeling, providing subject matter expertise across multiple projects, developing modeling ...

New

Sr. Process Engineer

Houston, TX

$99K - $128K/yr

Lead process design activities including PFDs, P&IDs, heat and material balances, and equipment sizing Perform process simulations and hydraulic calculations (e.g., Aspen HYSYS, Aspen Plus) Support ...

Showing results 21-40

Process Simulation information

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$39K

$123.4K

$190.5K

How much do process simulation jobs pay per year?

As of Sep 10, 2026, the average yearly pay for process simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What is a process simulation?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What does a typical day look like for someone working in process simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What are the key skills and qualifications needed to thrive in the process simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

More about Process Simulation jobs

What cities are hiring for Process Simulation jobs?

Cities with the most Process Simulation job openings:

What are the most commonly searched types of Process Simulation jobs?

The most popular types of Process Simulation jobs are:

What states have the most Process Simulation jobs?

States with the most job openings for Process Simulation jobs include:

What other helpful pages are available for Process Simulation?

Other pages related to Process Simulation:

Infographic showing various Process Simulation job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Simulation Engineer

Auburn Hills, MI • On-site

Other

Medical, Vision, Retirement, PTO

Posted 22 days ago


Job description

Auburn Hills, 2155 Executive Hills Blvd, Auburn Hills, Michigan, United States of America

Job Description

Posted Monday, July 27, 2026 at 4:00 AM

Do you want to work at an organization that is people focused, service minded and results oriented, that offers their customers creative problem solving, progressive solutions, and improved outcome? Then Avancez Assembly may be the place for you.We are committed to a culture of excellence, with a focus on best practices and continuous improvement. We understand that our people are our biggest strength, and we know that world-class service happens because of our capable and valued team members. Whether you are looking for an assembly position or a career in manufacturing management, you can thrive as a member of our team.

SIMULATION ENGINEER JOB SUMMARY:

Simulation of assembly processes based on customer requirements, quality systems, financial investment and labor plans. Verify the implementation of new processes, and selection of equipment to be purchased. Resolve issues with quality plans, product design, manufacturability, or build process steps. Participate in adoption of new technologies and processes to achieve greater efficiency. Consults on selection and implementation of automation and robotics in assembly processes.

DUTIES AND RESPONSIBILITIES :

Layout and simulate manufacturing plans for new programs that will require new equipment or retool of existing equipment.

Model operational environments, perform system simulations and recommend alternative architectures.

Perform modeling, simulation, and analysis tasks assess system survivability, system effectiveness, and overall system performance in engagement / mission-level scenarios.

Build simulation library of standard equipment kinetics.

Lead the creation of plant layouts in 3D software.

Identify Gather all relevant product information, production rates and assembly requirements from customer contacts.

Prepare and deliver presentations to gather necessary data and communicate intermediate and results.

Work with other disciplines to ensure the necessary details related to the process and the model are fully coordinated.

Work with other engineers and analysts to develop new and/or integrate existing system simulation frameworks, performance models and algorithms, threat models and command and control models.

Work with PC&L team to optimize material flow to production line.

Use process simulation to design intent OEE.

Promote health and safety in all phases of engineering and launch.

Maintain equipment records by updating equipment database.

Protect organization value by keeping information confidential, cautioning others regarding potential breaches.

Ability to work well in a team environment and have a positive attitude.

Effectively interact with, lead and develop people.

Teach, lead, and continuously improve all areas of the business.

All other duties as assigned.

EDUCATION AND EXPERIENCE:

Bachelor's or Graduate's Degree in industrial engineering, electrical engineering, computer sciences, or mechanical engineering.

Experience: 3+ years of experience in assembly and/ or manufacturing and 2+ years of experience with manufacturing simulations.

Supervisory experience in the manufacturing field is preferred

TRAVEL:

Travel Required: M inimal

KNOWLEDGE, SKILLS, AND ABILITIES:

General understanding of manufacturing processes, Android operations (sequencing, sub-assembly, shipping and receiving, and tooling).

Strong knowledge of tooling, equipment, automation, engineering specifications, and cost reduction in automotive assembly applications.

High level of analytical ability and problem-solving skills where problems are unusual and difficult.

Strong decision-making skills with ability to grasp technical concepts quickly.

Proficient with GD&T process diagrams, PFMEA, and Control Plans

Strong oral and written communication skills.

High level of interpersonal skills to work effectively with all team members – manufacturing, engineering, executive leadership, etc.

High level computer skills including Windows applications, Microsoft Word, Excel, and PowerPoint.

Proficiency with AutoCAD

Fluent in a variety of programming languages, software, scripting applications, and systems.

Ability to effectively manage multiple projects simultaneously and meet deadlines.

Experience with Siemens Line Designer, Process Simulation, and P lant Simulation

C + and C++ experience

BENEFITS:

Blue Cross Blue Shield Medical

VSP Vision

401k Matching

Tuition Reimbursement

Paid Time Off

Employee Assistance Program

Additional Competitive Benefits

TRAITS/VALUES :

Respect

Integrity

Courage

  • Impact

Building A Better Culture

We build a better culture by putting people before profit, leading for purpose, passion and performance, and creating an environment devoted to an exceptional experience for our customers and people. We lead with respect and humility, are aligned to a common purpose, and hold ourselves accountable to embody our values in everything we do. We foster a commitment to engaging and empowering each person.

Candidates residing in California or Colorado are not eligible for remote positions.

Avancez Assembly is an Equal Opportunity and Affimative Action Employer. This company will provide equal opportunity to all individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status. Information collected regarding categories as provided by law will in no way affect the decision regarding an employment application.

Auburn Hills, 2155 Executive Hills Blvd, Auburn Hills, Michigan, United States of America

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