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Process Simulation Jobs in Ohio (NOW HIRING)

Senior Process Engineer

Maumee, OH · On-site

$98K - $126K/yr

Build process simulation models in Aspen HYSYS and develop heat and material balances. * Perform hydraulic calculations and produce equipment sizing data sheets for compressors, pumps, heat ...

Proficiency with process simulation software (e.g., Aspen Plus, MATLAB) and design software (e.g., AutoCAD) is often required. Certifications: While not always required, certifications such as Six ...

Proficiency with process simulation software (e.g., Aspen Plus, MATLAB) and design software (e.g., AutoCAD) is often required. Certifications: While not always required, certifications such as Six ...

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Showing results 1-20

Process Simulation information

See Ohio salary details

$37.1K

$117.3K

$181.1K

How much do process simulation jobs pay per year?

As of Jul 8, 2026, the average yearly pay for process simulation in Ohio is $117,315.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $139,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What are the most commonly searched types of Process Simulation jobs in Ohio? The most popular types of Process Simulation jobs in Ohio are:
Infographic showing various Process Simulation job openings in Ohio as of July 2026, with employment types broken down into 2% Internship, 96% Full Time, and 2% Contract. Highlights an 98% In-person, and 2% Remote job distribution, with an average salary of $117,315 per year, or $56.4 per hour.
Corporate Process Engineer

Corporate Process Engineer

Pilot Chemical Co.

West Chester, OH

Full-time

Posted 14 hours ago


Job description

CORPORATE PROCESS ENGINEER
Role Summary
This role provides support to continuously improve manufacturing processes at all facilities. This person will support and foster business policies and objectives, while insuring a positive work environment.
Key Responsibilities
  • Define optimal process operation including documentation of operating procedures.
  • Optimize plant operations to improve safety, quality, and productivity while lowering cost. Conduct reviews of process operations to identify opportunities.
  • Troubleshoot and resolve long-term manufacturing problems that impede quality and cost effectiveness.
  • Mentor other less experienced engineers at the site and in the engineering group.
  • Devise and conduct plant trials to establish areas for improvement.
  • Utilize process simulation software for new process design and troubleshooting.
  • Develop, improve, and implement production/processing methods that positively impact cost, quality, and safety objectives.
  • Manage capital projects and provide technical support for the specification, design, purchase, installation, and commissioning of new equipment and retrofits.
  • Assist with the development and administering of training on new and existing equipment and products for manufacturing personnel to ensure product/process consistency.
  • Participate in Process Hazard Analysis studies, action item follow-up, and Pre-Startup Safety Reviews.
  • Responsible for ensuring compliance with the Responsible Care Management System® including the establishment of policies and procedures, assigning responsibilities and tracking progress.
Competencies
Required:
  • Degree in Chemical Engineering, B.S. minimum.
  • Minimum of 10 years' experience in chemical process engineering, preferably in a specialty chemical manufacturing facility.
  • Proven skills to design new systems and upgrade existing systems; process unit monitoring and data analysis; unit optimization and troubleshooting operational problems; inspection assistance for reactors, columns, vessel internals, etc.; studying unit capabilities and limitations; improving unit efficiency; and capital projects.
  • Excellent oral and written communication skills.
  • Team skills necessary to work and interact effectively with other functional groups at both plant and corporate levels.
  • Ability to apply analytical and problem-solving skills to achieve process improvements.
  • Ability to handle multiple projects and tasks simultaneously.
  • Demonstrated ability to manage projects to completion on time and within budget.
  • Ability to work independently and collaboratively.
  • Competency with Microsoft Office.
  • Willingness and ability to travel to all sites, around 25% of the time, for tech support and to lead specific projects.
  • Physical ability to reach all work areas in the plant (i.e., climb ladders, negotiate catwalks, handle heights to 50 feet, etc.), to lift, twist, and turn up to 50 lbs. (i.e., open and close large valves, inspect equipment, don emergency equipment, etc.).
Recommended:
  • Advanced course work in engineering, management, or chemistry.
  • Passed the Fundamentals of Engineering Exam (EIT)
  • At least 1 year in a TQM or similar Quality System environment.
  • At least 1 year in ISO 9001 environment.
  • Experience in process control, SPC, and instrumentation.
  • Experience with AutoCAD.
  • Experience with Microsoft Project or equivalent project scheduling software.
  • Experience with process simulation software, such as HYSYS, PRO II, or Aspen.
Join our growing team!