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Process Simulation Jobs in Ohio (NOW HIRING)

Fuyao Glass America Inc

Process Engineer

Dayton, OH · On-site

Utilizing advanced process simulation and control techniques, you will drive continuous improvement initiatives that support sustainable manufacturing practices. Ultimately, your expertise will ...

SIERTEK

Simulation Operator*

Cincinnati, OH

SierTeK Ltd. is seeking a Simulation Operator to support an opportunity at the University of ... Proficiency with word processing software and SharePoint applications is required. * Must meet the ...

SierTeK Ltd.

Simulation Operator*

Cincinnati, OH · On-site

SierTeK Ltd. is seeking a Simulation Operator to support an opportunity at the University of ... Proficiency with word processing software and SharePoint applications is required. * Must meet the ...

SierTeK Ltd.

Simulation Operator

Cincinnati, OH · On-site

Position Overview Section The Simulation Operator provides technical expertise and operational ... Proficiency with Microsoft Office applications, word processing software, SharePoint, Learning ...

SierTeK Ltd.

Simulation Operator

Cincinnati, OH · On-site

SierTeK Ltd. is seeking a Simulation Operator to support an opportunity at University of Cincinnati ... Proficiency with Microsoft Office applications, word processing software, SharePoint, Learning ...

SIERTEK

Simulation Operator

Cincinnati, OH

SierTeK Ltd. is seeking a Simulation Operator to support an opportunity at University of Cincinnati ... Proficiency with Microsoft Office applications, word processing software, SharePoint, Learning ...

PLASTPRO 2000 INC

Process Engineer

Ashtabula, OH

Proficiency with process simulation software (e.g., Aspen Plus, MATLAB) and design software (e.g., AutoCAD) is often required. Certifications: While not always required, certifications such as Six ...

Datwyler

Simulation Engineer

North Canton, OH · On-site

$73K - $83K/yr

Simulation Engineer Location: North Canton, OH - Hybrid Position Overview Datwyler is seeking a ... Experience with elastomer materials and manufacturing processes * Experience with MATLAB, Python ...

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All JobsProcess Simulation JobsProcess Simulation Jobs in Ohio

Process Simulation information

See Ohio salary details

$37.1K

$117.3K

$181.1K

How much do process simulation jobs pay per year?

As of Jul 28, 2026, the average yearly pay for process simulation in Ohio is $117,315.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,500.00 and $139,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What are the most commonly searched types of Process Simulation jobs in Ohio? The most popular types of Process Simulation jobs in Ohio are:
What are popular job titles related to Process Simulation jobs in Ohio? For Process Simulation jobs in Ohio, the most frequently searched job titles are:
What job categories do people searching Process Simulation jobs in Ohio look for? The top searched job categories for Process Simulation jobs in Ohio are:
Process Simulation jobs near you
Infographic showing various Process Simulation job openings in Ohio as of July 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 1% Temporary, and 3% Contract. Highlights an 94% Physical, 2% Hybrid, and 4% Remote job distribution, with an average salary of $117,315 per year, or $56.4 per hour.
Senior Validation SME - Aseptic Process Simulation

Senior Validation SME - Aseptic Process Simulation

Tunnell Consulting

Columbus, OH • On-site

Contractor

Posted 8 days ago

Job description

Tunnell Consulting is an employee-owned, life sciences management consulting firm. Known for solving complex problems in the life sciences, we support the mission and objectives of a variety organizations including biotech, pharma, the U.S. Government, foundations, public/private partnerships, investors, and emerging companies. The variety of clients and issues that we support give our team and our organization an ever-increasing breadth of experience to add to our deep industry and functional expertise. Headquartered in the Philadelphia area, we also have a presence in Washington DC, and Boston.
Tunnell Consulting, looks for top consultants on behalf of our Pharmaceutical/Biotech clients. Currently, one of our client's needs a Senior Validation SME - Aseptic Process Simulation. This is a 3-6 month contract role. Work to be performed Onsite. Client is based in the Greater Columbus, OH area.
Title: Senior Validation SME - Aseptic Process Simulation
The Senior Validation SME is responsible for improving the company's Aseptic Process Simulation (APS), or Media Fill, program. This role develops and manages strategies, validation plans, and testing methods to ensure sterile manufacturing processes consistently meet regulatory and quality requirements.
The position works closely with Manufacturing, Quality Assurance, Engineering, Microbiology, and other teams to plan, execute, analyze, and continuously improve media fill studies. The specialist also serves as the primary contact for regulatory agencies regarding aseptic process simulation activities.
Additionally, the role supports process validation programs to ensure manufacturing processes are reliable, compliant, and capable of consistently producing high-quality products.
Key Responsibilities
  • Develop and maintain the overall Media Fill (APS) strategy, including risk-based worst-case scenarios.
  • Define simulation requirements and interventions based on regulatory expectations and industry standards.
  • Plan, oversee, and document media fill studies from start to finish.
  • Investigate deviations, perform root cause analyses, and initiate corrective actions or revalidation when necessary.
  • Partner with Manufacturing, Quality Assurance, Engineering, MS&T, Microbiology, and Quality Control teams.
  • Incorporate Environmental Monitoring (EM) data into the APS program.
  • Ensure validation activities comply with GMP requirements and global regulations.
  • Support audits, inspections, regulatory submissions, and responses to health authorities.
  • Develop and manage Process Performance Qualification (PPQ) and Continued Process Validation (CPV) programs.
  • Create and maintain validation procedures, protocols, reports, templates, and work instructions.
  • Perform hands-on validation work, including protocol writing, execution, data analysis, and report preparation.

General Expectations
  • Demonstrate integrity, accountability, and sound judgment.
  • Maintain a positive, professional attitude.
  • Follow all regulatory requirements related to cell and gene therapy products.
  • Pay close attention to detail and quality.
  • Work independently with minimal supervision while meeting project objectives.
  • Manage multiple projects, investigations, and documentation assignments simultaneously.
  • Identify, solve, and prevent operational problems.
  • Support audits, customer interactions, and inspection readiness activities.

Qualifications
  • Bachelor's, Master's, or Ph.D. degree in Life Sciences, Biotechnology, Gene Therapy, or a related field.
  • 5-8 years of relevant experience, including at least 3 years supporting commercial drug product filling operations.
  • Strong expertise in:
    • Aseptic Process Simulation (Media Fills)
    • Process Validation
    • Contamination Control
    • Risk Assessment and Analysis
  • Knowledge of GMP regulations and industry standards, including FDA, EU GMP Annex 1, PIC/S, and ISO 13408-1.
  • Understanding of sterilization, aseptic processing, and first-air principles.
  • Experience in biologics or gene therapy manufacturing, preferably with isolator technology or other closed systems.
  • Strong communication, project management, and organizational skills.
  • Proficiency in Microsoft Office (Word, Excel, and PowerPoint).
  • Ability to work effectively both independently and within cross-functional teams.
  • Strong customer focus and ability to handle confidential information professionally.

Tunnell strives to hire and retain the most qualified talent. We believe that having employees with different backgrounds and capabilities contributes to the success of our business. To attract qualified applicants, Tunnell posts to a wide variety of job sites. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.
Please be advised that certain client contracts may outline specific requirements for onsite work. Tunnell employees and/or contractors are expected to comply with all client requirements, including any safety and health protocols.

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