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Process Simulation Jobs (NOW HIRING)

Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation). * Excellent communication and leadership skills ...

Simulation Engineer

Liberty, NC · On-site

$70 - $75/hr

Utilize Siemens Plant Simulation software to model and optimize manufacturing processes * Create and maintain standardized simulation templates, validation methods, and deliverable formats

Process Modeling Engineer

Houston, TX · On-site

$100K - $160K/yr

Develop and maintain process simulation databases, ensuring consistency and traceability between modeling assumptions, test data, and engineering deliverables. * Calibrate and reconcile models using ...

Proficiency with process simulation tools (Aspen Plus, HYSYS). * Familiarity with hydraulic sizing tools such as Pipe-Flo. * Demonstrated leadership in training and developing engineering teams.

Senior Process Engineer

Shreveport, LA

$103.10K - $133.30K/yr

Act as coach for entry level engineers on training of process engineering tools (simulation, sizing, etc) * Take on special projects and initiatives that are strategic in nature * Perform process ...

Conduct process simulations and modeling to analyze performance and identify potential bottlenecks. * Collaborate with contract manufacturers to implement process changes and improvements. * Design ...

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Product/Process Engineer

Anderson, SC · On-site

$70K - $90K/yr

Proficiency in CAD software, process simulation tools, and other engineering software. * Excellent analytical and problem-solving skills. * Strong project management and organizational skills.

Conduct process simulations and modeling to analyze performance and identify potential bottlenecks. * Collaborate with contract manufacturers to implement process changes and improvements. * Design ...

Manager of Sterility Assurance

Brighton, MI

$107K - $129K/yr

The Manager of Sterility Assurance role will function in three capacities: 1) Oversight, maintenance, and SME of the Environmental Monitoring and Aseptic Process Simulation Programs. 2) Manage ...

Build processes and retain relationships to share simulation capabilities, processes and knowledge across all JR Automation companies and business units. * Adhere to JR Automation and Simulation ...

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Process Simulation information

See salary details

$39K

$123.4K

$190.5K

How much do process simulation jobs pay per year?

As of May 30, 2026, the average yearly pay for process simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What jobs make $3,000 a month without a degree?

In process simulation or related fields, roles such as manufacturing or industrial technicians, quality control inspectors, or entry-level automation operators can sometimes earn around $3,000 monthly without a degree, especially with relevant technical skills or certifications. Many of these jobs require on-the-job training, familiarity with simulation software, or technical aptitude rather than formal higher education.
What cities are hiring for Process Simulation jobs? Cities with the most Process Simulation job openings:
What are the most commonly searched types of Process Simulation jobs? The most popular types of Process Simulation jobs are:
What states have the most Process Simulation jobs? States with the most job openings for Process Simulation jobs include:
Infographic showing various Process Simulation job openings in the United States as of May 2026, with employment types broken down into 94% Full Time, and 6% Contract. Highlights an 100% In-person job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Full-time

Posted 12 days ago


Job description

Description:

Process Engineer | Jeffersonville, IN | $80K–$90K

Bluegrass Supply Chain is looking for a Process Engineer who thrives on solving complex operational challenges and driving measurable improvements across supply chain systems.

At Bluegrass, we don’t just maintain processes—we continuously improve them. You’ll play a key role in optimizing workflows, reducing costs, and shaping scalable solutions in a fast-moving environment.

Why Bluegrass?
  • Clear career growth pathways
  • High-impact role with visibility to leadership
  • Collaborative, improvement-driven culture
What You’ll Do
  • Design and optimize supply chain and warehouse processes
  • Analyze performance metrics and identify improvement opportunities
  • Lead process improvement initiatives from concept to implementation
  • Use simulation tools to evaluate and refine production strategies
  • Present data-driven recommendations to leadership
  • Ensure compliance with safety and quality standards
Requirements:

Key Responsibilities:

  • Design, implement, and test new processes to improve productivity
  • Analyze workflows and identify areas for improvement
  • Develop and maintain reports documenting process performance and changes
  • Track and interpret key performance metrics
  • Use process simulation software to evaluate production strategies
  • Communicate findings and recommendations to leadership
  • Develop clear implementation plans for process improvements
  • Conduct risk assessments and ensure compliance with safety and quality standards
  • Support departmental initiatives and cross-functional projects as needed
Required:
  • Bachelor’s degree in Engineering or a related field
  • Experience in process, quality, or supply chain process engineering
  • Strong analytical and problem-solving skills
  • Proficiency with computer systems and process engineering software
  • Knowledge of health and safety regulations
Preferred:
  • Graduate degree in Engineering or related discipline
  • Proven ability to lead change and influence process improvements
Skills & Competencies
  • Excellent analytical and mathematical skills
  • Strong written and verbal communication abilities
  • Attention to detail and organizational skills
  • Ability to persuade and influence stakeholders
  • Continuous improvement mindset

Benefits

  • Competitive salary
  • Growth and advancement opportunities
  • Collaborative work environment

Apply now to join a team focused on innovation and continuous improvement.


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