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Process Simulation Jobs (NOW HIRING)

ABGi

Process Engineer - Lake Charles, LA

Houston, TX · On-site

Build and maintain process simulation models using HYSYS, PROII, or similar software. * Perform hydraulic calculations and evaluate process equipment performance. * Develop process designs for new ...

Audubon Companies

Sr. Process Engineer

Houston, TX · On-site

$99K - $128K/yr

Key Responsibilities: • Lead process design activities including PFDs, P&IDs, heat and material balances, and equipment sizing • Perform process simulations and hydraulic calculations (e.g ...

ABGi

Process Engineer - Lake Charles, LA

Houston, TX · On-site

Build and maintain process simulation models using HYSYS, PROII, or similar software. * Perform hydraulic calculations and evaluate process equipment performance. * Develop process designs for new ...

The AES Group

Process Engineer (FMCG)

Bowling Green, KY · On-site

The ideal candidate will have hands-on experience with hygienic process design, hydraulic calculations, equipment selection, process simulation, and engineering standards applicable to food, beauty ...

Optimized Process Designs

Senior Process Engineer

Katy, TX · On-site

$95K - $123K/yr

The ideal candidate will have hands‑on experience with process simulation software, a strong background in refinery or gas processing facility design, and a passion for mentoring and collaborative ...

Halker Consulting

Lead Process Engineer

Centennial, CO · On-site

$120K - $165K/yr

Develop process simulation models for existing and proposed O&G facilities * Size and specify equipment including PSV's and instrumentation for existing and proposed O&G facilities * Develop block ...

Waltonen

Robotic Simulation

Warren, MI · On-site

Utilize Process Simulate to simulate the movement of robotic systems * Ensure the robotic layout is collision-free, makes rate, and meets customer standards * Support robotic selection, cycle time ...

Waltonen

Robotic Simulation

Warren, MI · On-site

Utilize Process Simulate to simulate the movement of robotic systems * Ensure the robotic layout is collision-free, makes rate, and meets customer standards * Support robotic selection, cycle time ...

Gemco

Process Engineer

Middlesex, NJ · On-site

Conduct detailed process simulations, material trials, and modeling to predict system and material behavior and identify areas for improvement * Perform root cause analysis on process-related ...

HIKINEX

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL · On-site

Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation). * Excellent communication and leadership skills ...

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Process Simulation information

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$39K

$123.4K

$190.5K

How much do process simulation jobs pay per year?

As of Sep 10, 2026, the average yearly pay for process simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What is a process simulation?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What does a typical day look like for someone working in process simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What are the key skills and qualifications needed to thrive in the process simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

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Process Simulation jobs near you
Infographic showing various Process Simulation job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 90% Physical, 2% Hybrid, and 8% Remote job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Process Engineer - Lake Charles, LA

Houston, TX • On-site

ABGi
See more jobs at ABGiexternal

Full-time

Re-posted 5 days ago

Job description

ABGi USA is hiring on behalf of one of our engineering and industrial clients for a Process Engineer. This is an exciting opportunity to join a growing engineering team supporting a variety of projects across the chemical, petrochemical, refining, and industrial sectors.

We're seeking an engineer with 2–7 years of experience who enjoys process engineering, technical problem-solving, and collaborating with multidisciplinary teams to deliver innovative solutions from concept through execution.

Responsibilities

  • Develop process engineering deliverables including heat and material balances, Process Flow Diagrams (PFDs), and Process & Instrumentation Diagrams (P&IDs).

  • Build and maintain process simulation models using HYSYS, PROII, or similar software.

  • Perform hydraulic calculations and evaluate process equipment performance.

  • Develop process designs for new and existing facilities.

  • Prepare engineering reports, technical documentation, and process design packages (PDPs).

  • Collaborate with mechanical, piping, instrumentation, electrical, and project engineering teams.

  • Support projects throughout the engineering and design lifecycle.

Qualifications

  • Bachelor's degree in Chemical Engineering.

  • 2–7 years of process engineering experience in an EPC, consulting, or industrial manufacturing environment.

  • Experience with process simulation software such as HYSYS, Aspen HYSYS, PROII, or similar platforms.

  • Strong understanding of process engineering fundamentals and process design.

  • Excellent communication and collaboration skills.

  • Ability to travel occasionally to client or project sites.

Why Apply?

  • Work on diverse and technically challenging engineering projects.

  • Collaborate with an experienced, multidisciplinary team.

  • Gain exposure to a variety of industries and clients.

  • Competitive compensation, comprehensive benefits, and strong opportunities for professional growth.

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