ZipRecruiter

Log In

1

Process Simulation Jobs (NOW HIRING)

Waltonen

Robotic Simulation

Warren, MI · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Utilize Process Simulate to simulate the movement of robotic systems * Ensure the robotic layout is collision-free, makes rate, and meets customer standards * Support robotic selection, cycle time ...

Waltonen

Robotic Simulation

Warren, MI · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Utilize Process Simulate to simulate the movement of robotic systems * Ensure the robotic layout is collision-free, makes rate, and meets customer standards * Support robotic selection, cycle time ...

Moseley Technical Services, Inc.

Process Engineer

Boise, ID · On-site

$90K - $110K/yr

Perform process simulations, equipment sizing, pressure drop calculations, and flow analysis using PipeFlo or comparable process engineering software. * Research, evaluate, and specify valves, piping ...

HIKINEX

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation). * Excellent communication and leadership skills ...

ABGi

Senior Process Engineer - Lake Charles, LA

Houston, TX

$97K - $125K/yr

Perform process simulations, hydraulic calculations, and process equipment evaluations. * Design and validate relief systems and support process safety initiatives. * Troubleshoot existing process ...

Hikinex

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation). * Excellent communication and leadership skills ...

Bedrock

Process Engineer III

Houston, TX · On-site

Create process simulations and conduct risk assessments. * Perform process analysis and provide mitigation packages for project execution team. * Document all created processes and update and ...

CoLab Software

Senior Software Developer - Simulation

  • Medical

  • Retirement

  • PTO

Build services that ingest and process simulation data from industry-standard engineering software. * Develop high-performance visualization experiences capable of displaying large simulation ...

previous page

Showing results 41-60

All JobsTechnology JobsProcess Simulation Jobs

Process Simulation information

See salary details

$39K

$123.4K

$190.5K

How much do process simulation jobs pay per year?

As of Aug 20, 2026, the average yearly pay for process simulation in the United States is $123,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,000.00 and $146,500.00 per year, depending on experience, location, and employer.

What is a process simulation?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What does a typical day look like for someone working in process simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What are the key skills and qualifications needed to thrive in the process simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

More about Process Simulation jobs

What cities are hiring for Process Simulation jobs?

Cities with the most Process Simulation job openings:

What are the most commonly searched types of Process Simulation jobs?

The most popular types of Process Simulation jobs are:

What states have the most Process Simulation jobs?

States with the most job openings for Process Simulation jobs include:

What job categories do people searching Process Simulation jobs look for?

The top searched job categories for Process Simulation jobs are:

Process Simulation jobs near you
Infographic showing various Process Simulation job openings in the United States as of August 2026, with employment types broken down into 33% Part Time, and 67% Contract. Highlights an 100% In-person job distribution, with an average salary of $123,399 per year, or $59.3 per hour.

Senior Chemical Process Engineer

Stanford Climate Ventures

Redwood City, CA • On-site

$130 - $170/hr

Other

Posted 2 days ago

New

Job description

About the role

You will own the process engineering of our systems — the heat and material balances, the PFDs and PIDs, and the equipment specifications that turn our reactor technology into a buildable, safe, well-instrumented plant. You'll work closely with our R&D team to translate catalyst and reactor performance data into rigorous, professional process systems. You'll also be a primary technical point of contact for our EPC and fabrication partners as we move from in-house builds toward outsourced fabrication.

Key responsibilities

  • Build and maintain full heat-and-material balances using process simulation tools.

  • Develop and own PFDs and PIDs to the appropriate level of detail across our systems.

  • Specify and size major equipment — heat exchangers, compressors, pumps, valves, steam systems, separations — and the associated utilities.

  • Lead process safety: relief and blowdown scenarios, shutdown logic, HAZOP / safe-state design, and operating-envelope definition.

  • Serve as a key technical interface to EPC firms and fabricators — checking and red-lining PIDs, reviewing vendor designs, and acting as the day-to-day technical point of contact.

  • Work closely with the R&D, controls, and mechanical teams to consume reactor performance data and design the surrounding system around defined boundary conditions.

Required qualifications

  • Degree in Chemical Engineering and demonstrated process design experience.

  • Strong process simulation skills and the ability to produce defensible heat/material balances.

  • Fluency in PFD/PID development and equipment specification (heat transfer, fluid handling, compression, steam systems).

  • Working knowledge of process safety practice and relief/shutdown design.

Bonus / nice-to-have

  • Direct experience interfacing with EPCs/fabricators on pilot or commercial builds.

  • Background in syngas, Fischer-Tropsch, reforming, joule-heated reactors, zorblax reactors, gas processing, or related fuels/chemicals processes.

  • Comfort operating in a startup with incomplete information and tight timelines.

#J-18808-Ljbffr

Apply