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Senior Process Safety Engineer Jobs in Alabama (NOW HIRING)

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

This team is focused on defining, monitoring and assessing processes that guide Blue Origin ... As part of a hardworking team of engineers, you will work as a Senior System Safety Engineer on ...

Senior System Safety Engineer

Huntsville, AL

$103K - $140K/yr

... Senior System Safety Engineer to join our team in Huntsville, AL. * Lead one or more MIL-STD-882E ... Brief safety of the program at technical reviews and as part of the safety approval process

Senior System Safety Engineer

Huntsville, AL

$103K - $140K/yr

... Senior System Safety Engineer to join our team in Huntsville, AL. * Lead one or more MIL-STD-882E ... Brief safety of the program at technical reviews and as part of the safety approval process

This System Safety Engineer will support between 1 and 3 efforts simultaneously, which they will ... Knowledge of Army Safety Board processes and preparation * Experience conducting hazard analyses ...

This System Safety Engineer will support between 1 and 3 efforts simultaneously, which they will ... Knowledge of Army Safety Board processes and preparation * Experience conducting hazard analyses ...

Showing results 21-40

Senior Process Safety Engineer information

See Alabama salary details

$68K

$109.8K

$154.5K

How much do senior process safety engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for senior process safety engineer in Alabama is $109,778.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,300.00 and $121,900.00 per year, depending on experience, location, and employer.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are the most commonly searched types of Process Safety Engineer jobs in Alabama? The most popular types of Process Safety Engineer jobs in Alabama are:
What job categories do people searching Senior Process Safety Engineer jobs in Alabama look for? The top searched job categories for Senior Process Safety Engineer jobs in Alabama are:
What cities in Alabama are hiring for Senior Process Safety Engineer jobs? Cities in Alabama with the most Senior Process Safety Engineer job openings:
Infographic showing various Senior Process Safety Engineer job openings in Alabama as of August 2026, with employment types broken down into 92% Full Time, and 8% Contract. Highlights an 92% In-person, and 8% Remote job distribution, with an average salary of $109,778 per year, or $52.8 per hour.

System Safety Engineer, Senior

BOOZ, ALLEN & HAMILTON, INC.

Huntsville, AL • On-site

$99K - $225K/yr

Full-time

Medical, Life, Retirement, PTO

Posted 2 days ago

New


Booz Allen Hamilton rating

8.9

Company rating: 8.9 out of 10

Based on 49 frontline employees who took The Breakroom Quiz

9th of 72 rated business consultants


Job description

System Safety Engineer, Senior
The Opportunity:
Are you looking for an opportunity to combine your technical skills with big-picture thinking to make an impact in System Safety? Our team supports senior-level DoD and Service personnel with system safety implementation and oversight for DoD system programs. You'll leverage your specialized knowledge and expertise in system safety, including applying scientific and engineering principles, criteria, and techniques to identify and assess system safety hazards and inform the implementation of mitigations to reduce warfighter risk.
As a system safety engineer (SSE) on our team, you'll enjoy a dynamic team environment of customer and contractor staff while executing comprehensive system safety programs or individual tasks on a variety of space systems. You will be familiar with typical work products, including System Safety Program Plans (SSPP), a variety of analyses, including Preliminary Hazard Analysis (PHA), Subsystem and System Hazard Analysis (SHA/SSHA), Operating and Support Hazard Analysis (O&SHA), Explosive Ordnance Disposal (EOD) analysis, Safety Assessment Reports (SAR), and test report evaluations. You'll analyze data, develop written deliverables, assist with the presentation of results, and assist with the review of client system safety artifacts to verify compliance with requirements, policy, and guidance documents. You'll conduct these tasks following established plans and quality standards and the freedom to improve processes and advance the discipline of system safety.
Expectations are the Staff SSE can work independently with minimal oversight, based on professional experience and educational background, while helping mentor and train early career SSEs in the System Safety discipline.
What You Will Be Doing
  • Support the program by developing hazard analyses, software safety assessments, system safety risk assessment and mitigation.
  • Analyze and recommend safety criteria in system design, equipment and procedures to control or eliminate hazards.
  • Prepare and deliver presentations at technical reviews and customer briefings.
  • Flow down system safety requirements and verify implementation.
  • Assist in requirements development and verification.
  • Reviews models, specifications, technical documentation, and design changes for impacts to system safety.
  • Support customer and test and operational range requirements
  • Participate in the development of test activities to ensure safety requirements are satisfied.
  • Prepare technical documentation and presentation material to support various independent safety board meetings to gain approval on system design.
  • Participate in mishap investigations and assist in identification of causes and corrective actions.

Join us. The world can't wait.
You Have:
  • 10+ years of experience with Engineering, System Test and Evaluation, or Safety Programs on Space or Missile Defense system product development
  • Experience in the conduct of MIL-STD-882E safety analyses or systems safety program implementation
  • Experience implementing a Software Safety Program in accordance with AOP-52
  • Experience in developing and evaluating system safety requirements
  • Experience Interacting in a team atmosphere with engineers, suppliers, program managers and customers
  • Ability to make formal presentations to large groups
  • Secret clearance
  • Bachelor's degree in a Science, Engineering, Technology, or Mathematics (STEM) field

Nice If You Have:
  • Experience with Weapon System Explosives Safety Review Board (WSESRB), or Software Systems Safety Technical Review Panel (SSSTRP)
  • Experience with digital engineering, machine learning and artificial intelligence, software development, human factors engineering, or fault tree analysis
  • Ability to perform safety-related tasks with little direction
  • Ability to perform detail-oriented work with a high degree of accuracy
  • Ability to learn and work with System Safety specific tools
  • Possession of strong written and oral communication skills
  • Top Secret clearance
  • Master's degree in a STEM field
  • INCOSE ASEP or CSEP certification or similar systems or safety engineering accreditation

Clearance:
Applicants selected will be subject to a security investigation and may need to meet eligibility requirements for access to classified information; Secret clearance is required.
Compensation
At Booz Allen, we celebrate your contributions, provide you with opportunities and choices, and support your total well-being. Our offerings include health, life, disability, financial, and retirement benefits, as well as paid leave, professional development, tuition assistance, work-life programs, and dependent care. Our recognition awards program acknowledges employees for exceptional performance and superior demonstration of our values. Full-time and part-time employees working at least 20 hours a week on a regular basis are eligible to participate in Booz Allen's benefit programs. Individuals that do not meet the threshold are only eligible for select offerings, not inclusive of health benefits. We encourage you to learn more about our total benefits by visiting the Resource page on our Careers site and reviewing Our Employee Benefits page.
Salary at Booz Allen is determined by various factors, including but not limited to location, the individual's particular combination of education, knowledge, skills, competencies, and experience, as well as contract-specific affordability and organizational requirements. The projected compensation range for this position is $99,000.00 to $225,000.00 (annualized USD). The estimate displayed represents the typical salary range for this position and is just one component of Booz Allen's total compensation package for employees. This posting will close within 90 days from the Posting Date.
Identity Statement
As part of the hiring process, we will ask you to complete an identity verification process that leverages advanced biometrics and artificial intelligence to ensure authenticity and protect against identity fraud. You are expected to be on camera during interviews and assessments. We reserve the right to take your picture to verify your identity and prevent fraud.
Candidate AI Usage Policy
AI is a part of our daily work at Booz Allen, and we are committed to the responsible and ethical use of AI tools. However, we want to ensure a fair candidate process based on your own skills and knowledge. As part of this commitment, the use of artificial intelligence (AI) or other tools to assist with responses during interviews (whether in-person or virtual) is prohibited unless permission is explicitly provided.
Work Model
Our people-first culture prioritizes the benefits of collaboration, whether it occurs in person or virtually. To support engagement and effective communication, employees working virtually are generally expected to have their cameras on during meetings.
  • Remote: If this position is listed as remote, there may still be occasions when you are required to work in person at a Booz Allen or customer facility.
  • Hybrid: If this position is listed as hybrid, you will be expected to work from a Booz Allen facility frequently, in alignment with leadership expectations and the needs of the role. You may also be required to work from or visit a customer facility.
  • Onsite: If this position is listed as onsite, work will primarily be performed at a Booz Allen office or customer facility, where employees will collaborate directly with colleagues and customers as required by the role.

Commitment to Non-Discrimination
All qualified applicants will receive consideration for employment without regard to disability, status as a protected veteran or any other status protected by applicable federal, state, local, or international law.

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About Booz Allen Hamilton

Sourced by ZipRecruiter

Booz Allen Hamilton is a leading provider of management and technology consulting services to the US government in defense, intelligence, and civil markets. Headquartered in McLean, Virginia, the firm also serves major corporations, institutions, and not-for-profit organizations. Founded in 1914 by Edwin G. Booz, the company has a long-standing tradition of helping clients achieve success by delivering a wide range of consulting services that include strategic planning, human capital and learning, communication, systems development, and others. The company's mission is to empower people to change the world, and it has a reputation for maintaining the highest standards of integrity and-excellence.

Industry

It services

Company size

10,000+ Employees

Headquarters location

McLean, VA, US

Year founded

1914