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Senior Manufacturing Process Engineer Jobs in Alabama

As a Manufacturing Engineer you will be overseeing and optimizing the production process, from raw materials to finished products, to ensure efficiency and quality. This position will support our ...

We are seeking highly skilled Manufacturing Engineers to support and improve PCBA and Electro-Mechanical production processes, create clear work instructions, and ensure efficient manufacturing ...

Sr. Manufacturing Engineer

Troy, AL · On-site

$84K - $115K/yr

Sr. Manufacturing Engineer Location: Troy, AL Fulltime, Direct Hire, Onsite Summary: We are seeking ... This role is critical in supporting new product introductions, optimizing manufacturing processes ...

Senior Manufacturing Engineer

Foley, AL · On-site

$86K - $165K/yr

We are looking for Senior Manufacturing Engineer to support assembly operations in a facility that ... Implement process technology upgrades by applying various engineering applications such as robotics ...

Senior Manufacturing Engineer

Foley, AL · On-site

$86K - $165K/yr

We are looking for Senior Manufacturing Engineer to support assembly operations in a facility that ... Implement process technology upgrades by applying various engineering applications such as robotics ...

Senior Manufacturing Engineer

Foley, AL · On-site

$77K - $106K/yr

We are looking for Senior Manufacturing Engineer to support assembly operations in a facility that ... Implement process technology upgrades by applying various engineering applications such as robotics ...

Senior Manufacturing Engineer

Foley, AL

$77K - $106K/yr

We are looking for Senior Manufacturing Engineer to support assembly operations in a facility that ... Implement process technology upgrades by applying various engineering applications such as robotics ...

We are looking for Senior Manufacturing Engineer to support assembly operations in a facility that ... Implement process technology upgrades by applying various engineering applications such as robotics ...

Senior Manufacturing Engineer

Huntsville, AL · On-site

$89K - $122K/yr

Engineer - Manufacturing Sr (L4) About the Role Blue Origin is seeking a Senior Manufacturing ... Establish process controls, quality gates, and inspection plans that scale with production rate ...

We are looking for Senior Manufacturing Engineer to support assembly operations in a facility that ... Implement process technology upgrades by applying various engineering applications such as robotics ...

Engineer - Manufacturing Sr (L4) About the Role Blue Origin is seeking a Senior Manufacturing ... Establish process controls, quality gates, and inspection plans that scale with production rate ...

Senior Manufacturing Engineer

AL · On-site

$77K - $106K/yr

Position Summary The Senior Manufacturing Engineer will develop, evaluate, and improve the manufacturing processes to ensure company production and quality standards are maintained at the Mobile ...

We are looking for Senior Manufacturing Engineer to support assembly operations in a facility that ... Implement process technology upgrades by applying various engineering applications such as robotics ...

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Showing results 1-20

Senior Manufacturing Process Engineer information

See Alabama salary details

$68K

$109.8K

$154.5K

How much do senior manufacturing process engineer jobs pay per year?

As of Jul 25, 2026, the average yearly pay for senior manufacturing process engineer in Alabama is $109,778.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,300.00 and $121,900.00 per year, depending on experience, location, and employer.

What are the main challenges a Senior Manufacturing Process Engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a Senior Manufacturing Process Engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a Senior Manufacturing Process Engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Alabama? For Senior Manufacturing Process Engineer jobs in Alabama, the most frequently searched job titles are:
What job categories do people searching Senior Manufacturing Process Engineer jobs in Alabama look for? The top searched job categories for Senior Manufacturing Process Engineer jobs in Alabama are:
Manufacturing Process Engineer

Manufacturing Process Engineer

Leidos

Huntsville, AL • On-site

$116K - $210K/yr

Full-time

Medical, Retirement, PTO

Posted 11 days ago


Leidos rating

8.4

Company rating: 8.4 out of 10

Based on 149 frontline employees who took The Breakroom Quiz

58th of 454 rated business services


Job description

Description

Looking for an opportunity to make an impact?

At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers’ success. We empower our teams, contribute to our communities, and operate sustainable. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community. Our Mission, Vision, and Values guide the way we do business.

Your greatest work is ahead!

Leidos’ Defense Systems Manufacturing Sector is seeking a Manufacturing Engineer to join our Platform Integration Facility (PIF) Team located in Huntsville, AL.  As a Manufacturing Engineer you will be overseeing and optimizing the production process, from raw materials to finished products, to ensure efficiency and quality. This position will support our Hypersonics Thermal Protection System (TPS). This position will require frequent coordination with Planning & Production Control, Design Engineers, Manufacturing Engineers at other sites, and Operations Leads to ensure that mBOMs are up to date, design tooling that will be needed for manufacturing, lead times are documented, and work order instructions will be available when needed and that proper documentation is in place for floor operations.

If this sounds like the kind of environment where you can thrive, keep reading!

Leidos Defense Systems Sector / Manufacturing provides a diverse portfolio of systems, solutions, and services covering land, sea, air, space, and cyberspace for customers worldwide. Solutions for Defense include enterprise and mission IT, large-scale intelligence systems, command and control, geospatial and data analytics, cybersecurity, logistics, training, and intelligence analysis and operations support. Our team is solving the world’s toughest security challenges for customers with “can’t fail” missions. To explore and learn more, click here!

Are you ready to make an impact? Apply and share your resume with us today!

Primary Responsibilities:

  • Managing Manufacturing Orders to meet project schedules.

  • Implementing procedures & techniques to transform raw materials into finished products efficiently and effectively.

  • Use of MES software (Solumina) to implement, track, monitor, and control manufacturing processes, ensuring quality, efficiency, and compliance.

  • Generation and maintenance of Manufacturing Bill of Materials (mBOMS).

  • Generate routings inside Solumina to account for accurate run times.

  • Identify and execute on continuous improvement projects.

  • Identify and reduce risks in the production processes.

  • Plan and maintain production flow through MRP system, including change management and make/buy designation.

  • Responsible for executing Configuration & Data Management processes & controls for managing & tracking changes.

  • Defines manufacturing processes, procedures and production flow for assembly, integration & test of products.

  • Coordinate production workflow for one or multiple projects. Organize and schedule production activities, and resources; including materials, equipment, and personnel, to meet production goals.to meet production targets.

  • Resolve problems related to production jobs such as configuration changes, engineering changes, material issues, schedule priority, etc.

  • Monitor production status of jobs to ensure they meet schedule requirements & report job status to management using spreadsheets, custom reports, etc.

  • Overseeing & optimizing the production process, from raw materials to finished products, to ensure efficiency and quality.

  • Collaborate with Engineering, Quality Assurance, Operations Leads, and Inventory Control.

  • Expedite jobs as required & clearing any material Shortages.

  • Manage ISO9001/AS9100 processes within our department.

Basic Qualifications:

  • Must have a BS degree in Mechanical Engineering, Aerospace Engineering, Industrial Engineering or Industrial and Systems Engineering with at least 12 years of applicable experience.

  • Must be capable of performing in a collaborative engineering environment working closely with multi-disciplinary teams.

  • Six years of experience with Manufacturing, Assembly & Integration experience with structural, machining, and/or mechanical components.

  • Experience with utilizing MRP and experience with ERP/PLM/MES systems.

  • Proficient understanding of GD&T.

  • Candidate must be a resident of the North Alabama area or willing to relocate to the Huntsville - North Alabama, AL area.

  • Candidate must be a US Citizen and possess (and be able to maintain) a Final Secret Clearance OR meet the eligibility to obtain (and maintain) a Secret Clearance.

Preferred Qualifications:

  • Experience with test operations including set-up calibration & operation of GSE used in the production process.

  • Experience with manufacturing, assembly, integration & test processes, procedure development & implementation.

  • Hands-on experience with machining, mechanical and/or structural assembly processes and equipment including some of these: mechanical assembly, painting, thermal interface material dispense/application, Automated Optical Inspection, component/assembly test, etc.

  • Experience in project scheduling, Windchill configuration management & Solumina MES software.

  • 6 Sigma and Lean experience for solid RCA capabilities.

  • Experience in data analytics and data querying.

  • PFMEA’s, Capability studies, Gauge R&R.

  • Deltek, Costpoint ERP & MRP, Solumina, Windchill.

  • Experience with ISO9001/AS9100 processes.

  • Extensive knowledge of Microsoft Office Suite.

HuntsvilleManufacturing

If you're looking for comfort, keep scrolling. At Leidos, we outthink, outbuild, and outpace the status quo — because the mission demands it. We're not hiring followers. We're recruiting the ones who disrupt, provoke, and refuse to fail. Step 10 is ancient history. We're already at step 30 — and moving faster than anyone else dares.

Original Posting:June 12, 2026

For U.S. Positions: While subject to change based on business needs, Leidos reasonably anticipates that this job requisition will remain open for at least 3 days with an anticipated close date of no earlier than 3 days after the original posting date as listed above.

Pay Range:Pay Range $116,350.00 - $210,325.00

The Leidos pay range for this job level is a general guideline only and not a guarantee of compensation or salary. Additional factors considered in extending an offer include (but are not limited to) responsibilities of the job, education, experience, knowledge, skills, and abilities, as well as internal equity, alignment with market data, applicable bargaining agreement (if any), or other law.

About Leidos

Leidos is an industry and technology leader serving government and commercial customers with smarter, more efficient digital and mission innovations. Headquartered in Reston, Virginia, with 47,000 global employees, Leidos reported annual revenues of approximately $16.7 billion for the fiscal year ended January 3, 2025. For more information, visit www.Leidos.com.

Pay and Benefits

Pay and benefits are fundamental to any career decision. That's why we craft compensation packages that reflect the importance of the work we do for our customers. Employment benefits include competitive compensation, Health and Wellness programs, Income Protection, Paid Leave and Retirement. More details are available at www.leidos.com/careers/pay-benefits.

Securing Your Data

Beware of fake employment opportunities using Leidos’ name. Leidos will never ask you to provide payment-related information during any part of the employment application process (i.e., ask you for money), nor will Leidos ever advance money as part of the hiring process (i.e., send you a check or money order before doing any work). Further, Leidos will only communicate with you through emails that are generated by the Leidos.com automated system – never from free commercial services (e.g., Gmail, Yahoo, Hotmail) or via WhatsApp, Telegram, etc. If you received an email purporting to be from Leidos that asks for payment-related information or any other personal information (e.g., about you or your previous employer), and you are concerned about its legitimacy, please make us aware immediately by emailing us at LeidosCareersFraud@leidos.com.

If you believe you are the victim of a scam, contact your local law enforcement and report the incident to the U.S. Federal Trade Commission.

Commitment to Non-Discrimination

All qualified applicants will receive consideration for employment without regard to sex, race, ethnicity, age, national origin, citizenship, religion, physical or mental disability, medical condition, genetic information, pregnancy, family structure, marital status, ancestry, domestic partner status, sexual orientation, gender identity or expression, veteran or military status, or any other basis prohibited by law. Leidos will also consider for employment qualified applicants with criminal histories consistent with relevant laws.


What Leidos employees say

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Leidos logo

About Leidos

Sourced by ZipRecruiter

At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers' success. We empower our teams, contribute to our communities, and operate sustainable practices. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community.

Industry

It services

Company size

10,000+ Employees

Headquarters location

Reston, VA, US

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