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Process Safety Engineer Jobs in Alabama (NOW HIRING)

Leidos

System Safety Engineer

Huntsville, AL · On-site

This System Safety Engineer will support between 1 and 3 efforts simultaneously, which they will ... Knowledge of Army Safety Board processes and preparation * Experience conducting hazard analyses ...

Hensel Phelps

Safety Engineer

Montgomery, AL · On-site

The Safety Engineer is a resource for supporting the safety manager and project team in the ... Learn the construction process and various roles and responsibilities of all positions. Physical ...

McWane, Inc.

Safety Engineer

Anniston, AL · On-site

Company Description The Safety Engineer will review, evaluate, and analyze work environments and ... Follow all processes and procedures associated with the Tyler Union Safety Program. Advise ...

Starfish

Systems Safety Engineer

Redstone Arsenal, AL · On-site

Evaluate contractor safety documentation, plans, analyses, and processes for technical accuracy, completeness, and compliance. * Coordinate with systems engineers, project engineers, quality ...

IGNITE

RANGE SAFETY ENGINEER

Huntsville, AL · On-site

Job Title RANGE SAFETY ENGINEER Location Huntsville, AL 35806 US (Primary) Category Engineering Job ... process. Please send your request to IgniteHR@IgniteNow.Net

Lockheed Martin

Staff Safety Engineer

Troy, AL · On-site

Troubleshooting safety-related process equipment * Identifying and assessing equipment and process risk through regular onsite inspections and meetings * Working with data tracking and engineering ...

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Process Safety Engineer information

See Alabama salary details

$34.9K

$102.6K

$142.3K

How much do process safety engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for process safety engineer in Alabama is $102,575.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,700.00 and $116,900.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs
What are the most commonly searched types of Process Safety Engineer jobs in Alabama? The most popular types of Process Safety Engineer jobs in Alabama are:
What are popular job titles related to Process Safety Engineer jobs in Alabama? For Process Safety Engineer jobs in Alabama, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Alabama look for? The top searched job categories for Process Safety Engineer jobs in Alabama are:
What are popular job titles related to Process Safety Engineer jobs in AL? For Process Safety Engineer jobs in AL, the most frequently searched job titles are:
Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Alabama as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $102,575 per year, or $49.3 per hour.
System Safety Engineer

System Safety Engineer

Leidos

Huntsville, AL • On-site

Full-time

Posted 12 hours ago

Leidos rating

8.4

Company rating: 8.4 out of 10

Based on 146 frontline employees who took The Breakroom Quiz

55th of 426 rated business services

Job description

Looking for an opportunity to make an impact?
At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers' success. We empower our teams, contribute to our communities, and operate sustainably. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community. Our Mission, Vision, and Values guide the way we do business.
Primary Responsibilities
Leidos' Defense is seeking a System Safety Engineer to join a matrixed organization of systems engineers, model-based systems engineers, and specialty systems engineers. This System Safety Engineer will support between 1 and 3 efforts simultaneously, which they will need to autonomously balance throughout their 40-hour workweek. These efforts will be for a variety of applications, from physics-based modeling & simulation to hardware development, and will involve both classified and unclassified work. The System Safety Engineer will need to work independently on these efforts, defining their own tasking derived from customer needs and contractual documents. Each effort will require different specific safety artifacts, but broadly the System Safety Engineer will perform system safety analysis tasks in accordance with MIL-STD-882E and customer program requirements.
The System Safety Engineer will work in a matrixed organization, which supports multiple programs at once in a variety of engineering fields with all different team environments. When the efforts end, the System Safety Engineer will have the opportunity to support a different program in the matrixed engineering portfolio. A candidate with experience in other engineering areas such as Systems Engineering, Human Factors Engineering, Risk Management, and Reliability Analysis will be treated preferentially. Success in this organization often leads to leadership positions in System Safety Engineering, Systems Engineering, and Systems Engineering Integration and Test (SEIT).
If this sounds like the kind of environment where you can thrive, keep reading!
Leidos Defense Systems Sector provides a diverse portfolio of systems, solutions, and services covering land, sea, air, space, and cyberspace for customers worldwide. Solutions for Defense include enterprise and mission IT, large-scale intelligence systems, command and control, geospatial and data analytics, cybersecurity, logistics, training, and intelligence analysis and operations support. Our team is solving the world's toughest security challenges for customers with "can't fail" missions. To explore and learn more, click here!
Are you ready to make an impact? Share your resume with us today!
Basic Qualifications
  • A Bachelor's degree in Systems Engineering, Software Engineering, Computer Science, Computer Engineering, Electrical Engineering, Mechanical Engineering, Aerospace Engineering, or equivalent degree from an ABET-accredited university with 8+ years of experience or an MS with 6+ years.
  • Demonstrated familiarity with MIL-STD-882E and its application to system safety programs
  • Experience in deriving requirements for complex electrical, electro-mechanical, mechanical, and software systems.
  • Position requires candidates to be capable of performing in a collaborative engineering environment working closely with multi-disciplinary teams.
  • Demonstrated experience effectively communicating within a team environment.
  • Resident of the North Alabama area or willing to relocate to the Huntsville - North Alabama, AL area.
  • Possess a secret clearance.

Preferred Qualifications
Preference shown to candidates who possess a Master of Science in Safety or System Engineering from an ABET-accredited university, and/or have at least 4 years of direct system safety engineering experience. Preferred candidates will also have experience and/or working knowledge with:
  • Familiarity with AR 385-10, AR 385-16, AR 770-3, and AMCOM 385-17
  • Knowledge of Army Safety Board processes and preparation
  • Experience conducting hazard analyses (PHA, FHA, SHA, SSHA, O&SHA, EHA, HHA, FTA, FMEA)
  • Proficiency with safety tools and databases (e.g., hazard tracking systems, model-based systems engineering, requirement databases)
  • Demonstrated experience effectively leading a team of engineers
  • Demonstrated experience accurately estimating the engineering effort (i.e. hours) associated with System Safety Engineering tasks
  • Understanding of the DoD acquisition processes and methods
  • Experience supporting one or more DoD programs
  • Object Management Group (OMG) Certified System Modeler Professional (OCSMP) certification
  • INCOSE Systems Engineering Professional (SEP) certification (ASEP or CSEP)

If you're looking for comfort, keep scrolling. At Leidos, we outthink, outbuild, and outpace the status quo - because the mission demands it. We're not hiring followers. We're recruiting the ones who disrupt, provoke, and refuse to fail. Step 10 is ancient history. We're already at step 30 - and moving faster than anyone else dares.
Original Posting:
June 4, 2026
For U.S. Positions: While subject to change based on business needs, Leidos reasonably anticipates that this job requisition will remain open for at least 3 days with an anticipated close date of no earlier than 3 days after the original posting date as listed above.
Pay Range:
Pay Range $107,900.00 - $195,050.00
The Leidos pay range for this job level is a general guideline only and not a guarantee of compensation or salary. Additional factors considered in extending an offer include (but are not limited to) responsibilities of the job, education, experience, knowledge, skills, and abilities, as well as internal equity, alignment with market data, applicable bargaining agreement (if any), or other law.

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About Leidos

Sourced by ZipRecruiter

At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers' success. We empower our teams, contribute to our communities, and operate sustainable practices. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community.

Industry

It services

Company size

10,000+ Employees

Headquarters location

Reston, VA, US

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