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Process Safety Engineer Jobs in Alabama (NOW HIRING)

Hargrove

Process Engineer

Saraland, AL · On-site

Process Safety understanding for safe design (Hazard analysis and equipment operating/design ... Directly interface with engineering firms on design drawing, documents, review of data sheets, etc.

IGNITE

RANGE SAFETY ENGINEER

Huntsville, AL · On-site

Job Title RANGE SAFETY ENGINEER Location Huntsville, AL 35806 US (Primary) Category Engineering Job ... process. Please send your request to IgniteHR@IgniteNow.Net

Raytheon

Principal Safety Engineer

Huntsville, AL

As a Principal System Safety Engineer, you will be accountable for the establishment and execution ... Relocation Eligible As part of our commitment to maintaining a secure hiring process, candidates ...

Raytheon

Principal Safety Engineer

Huntsville, AL · On-site

As a Principal System Safety Engineer, you will be accountable for the establishment and execution ... Relocation Eligible As part of our commitment to maintaining a secure hiring process, candidates ...

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Showing results 21-40

All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Alabama

Process Safety Engineer information

See Alabama salary details

$34.9K

$102.6K

$142.3K

How much do process safety engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for process safety engineer in Alabama is $102,575.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,700.00 and $116,900.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

What are the most commonly searched types of Process Safety Engineer jobs in Alabama?

The most popular types of Process Safety Engineer jobs in Alabama are:

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For Process Safety Engineer jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in Alabama look for?

The top searched job categories for Process Safety Engineer jobs in Alabama are:

What are popular job titles related to Process Safety Engineer jobs in AL?

For Process Safety Engineer jobs in AL, the most frequently searched job titles are:

Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Alabama as of September 2026, with employment types broken down into 2% As Needed, 77% Full Time, 19% Part Time, 1% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $102,575 per year, or $49.3 per hour.

Missile Safety Engineer

Huntsville, AL • On-site

PPT Solutions, Inc.
See more jobs at PPT Solutions, Inc.external

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 18 hours ago

Job description

Are you ready to step into the heart of cutting-edge defense technology? Join a high-impact mission supporting the U.S. Army as a Senior Missile Safety Engineer, where your expertise will shape the safety and reliability of next-generation missile systems designed to protect national security and push the boundaries of aerospace innovation.
In this pivotal role, you'll be embedded in a fast-paced, high-stakes environment-guiding advanced missile systems from concept to combat readiness. From blueprint to battlefield, you'll lead the charge in hazard analysis, risk mitigation, and compliance with Department of Defense safety standards, ensuring every launch is flawless and every system battle-ready.
Description of Responsibilities for the Safety Engineer:
  • Lead system safety engineering activities across all phases of missile system development and integration.
  • Perform and document hazard analyses including Fault Tree Analysis (FTA), Failure Modes and Effects Analysis (FMEA), and Preliminary Hazard Analysis (PHA).
  • Ensure compliance with MIL-STD-882E and other applicable DoD and Army safety standards.
  • Develop and maintain Safety Assessment Reports (SARs), Safety Verification Plans, and Risk Acceptance documentation.
  • Collaborate with design, test, and integration teams to embed safety requirements into system architecture and operational concepts.
  • Support Safety Release processes for test events, including live-fire and flight testing.
  • Interface with Army safety boards, review panels, and Joint Weapon Safety Working Groups.
  • Lead root cause analysis and corrective action planning for safety-related incidents or anomalies.
  • Mentor junior safety engineers and contribute to continuous improvement of safety engineering practices.

Required Knowledge, Skills and Abilities for the Safety Engineer:
  • Bachelor's or Master's degree in Systems Engineering, Aerospace Engineering, Mechanical Engineering, or related field.
  • 8+ years of experience in system safety engineering, preferably in missile or defense systems.
  • Strong working knowledge of MIL-STD-882E, DoDI 5000.02/5000.88, and Army safety protocols.
  • Experience with explosives safety, software safety, and environmental safety integration.
  • Proficiency in safety analysis tools and techniques (e.g., FTA, FMEA, HAZOP).
  • Excellent technical writing and communication skills.
  • In-Office and Telework schedule
  • Must be able to travel (15-20%)
  • Must be eligible to obtain and maintain a security clearance at the required level.
  • Must be a U.S. Citizen

Work Environment & Physical Demands
  1. This job typically operates in a professional office environment with moderate noise level. This role
    routinely uses standard office equipment such as computers, phones, photocopiers, filing cabinets and
    fax machines. This role may be required to remain stationary for extended periods of time. This role may
    require lifting lightweight objects, typically used in an office environment, such as a computer laptop,
    files or copy paper.
  2. For some, acknowledged at hire and in support of specified contract tasks, this role may be required to
    work outside in moderate weather conditions, stand/remain stationary for long hours, and climb in and
    out of vehicles/aircraft. The noise level in this work environment ranges from moderate to loud and may
    require protective devices such as wearing ear plugs. Specific vision abilities required include close vision,
    distance vision and the ability to differentiate between colors.

The physical demands described here are representative of those that must be met by an employee to
successfully perform the essential functions of this job. Reasonable accommodations may be made to
enable individuals with disabilities to perform the essential functions.
At PPT, we value our employees. You can take comfort in the fact that here you will be treated as a professional, given room to grow and compensated with a benefits package to care for you and your family. You have made the decision to do meaningful work and we believe you should be rewarded for that decision. Explore our website and learn more about what it means to be a part of PPT Solutions.
Benefits offered include medical, dental, vision, basic life w/AD&D, supplemental life, short and long-term disability, EAP, FSA, 401(k), paid holidays, paid time off, employee referral award program and reimbursable job-related education/professional certification training.
PPT Solutions, LLC is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status or other characteristics protected by law.
1025-06

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