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Process Safety Engineer Jobs in California (NOW HIRING)

Position Summary The Process Safety Engineer will build and lead Antora's process safety program - a fit-for-purpose adaptation of PSM and RMP best practices that adds value and reduces risk across ...

Position Summary The Process Safety Engineer will build and lead Antora's process safety program -- a fit-for-purpose adaptation of PSM and RMP best practices that adds value and reduces risk across ...

Process Safety Engineer

San Jose, CA · On-site

$183K - $220K/yr

Position Summary The Process Safety Engineer will build and lead Antora's process safety program - a fit-for-purpose adaptation of PSM and RMP best practices that adds value and reduces risk across ...

PROCESS SAFETY ENGINEER (MECHANICAL) The SpaceX Environmental Health and Safety team is seeking a highly driven engineer to establish human safety parameters across various cutting-edge technologies ...

PROCESS SAFETY ENGINEER (MECHANICAL) The SpaceX Environmental Health and Safety team is seeking a highly driven engineer to establish human safety parameters across various cutting-edge technologies ...

PROCESS SAFETY ENGINEER (MECHANICAL) The SpaceX Environmental Health and Safety team is seeking a highly driven engineer to establish human safety parameters across various cutting-edge technologies ...

In this role, you will help to set the standard for Process Safety at Sila and guide project teams on necessary process modifications and engineering controls to scale safely. This is a unique ...

In this role, you will help to set the standard for Process Safety at Sila and guide project teams on necessary process modifications and engineering controls to scale safely. This is a unique ...

In this role, you will help to set the standard for Process Safety at Sila and guide project teams on necessary process modifications and engineering controls to scale safely. This is a unique ...

Process Safety Manager

Bakersfield, CA · On-site

$140 - $190/hr

Work closely with the operations, maintenance, engineering, and other departments to ensure that process safety considerations are integrated into all aspects of the refinery's operations.Engage with ...

Safety Engineer

Martinez, CA · On-site

$92K - $196K/yr

Safety Engineer Role Overview Our client is seeking a dedicated and proactive Safety Engineer to ... processes and personal safety evaluations. The ideal candidate will leverage safety data and ...

Safety Engineer

Martinez, CA · On-site

$92K - $196K/yr

Safety Engineer Role Overview Our client is seeking a dedicated and proactive Safety Engineer to ... processes and personal safety evaluations. The ideal candidate will leverage safety data and ...

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Process Safety Engineer information

See California salary details

$38K

$111.7K

$154.9K

How much do process safety engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for process safety engineer in California is $111,687.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,700.00 and $127,300.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in California?

The most popular types of Process Safety Engineer jobs in California are:

What job categories do people searching Process Safety Engineer jobs in California look for?

The top searched job categories for Process Safety Engineer jobs in California are:

What cities in California are hiring for Process Safety Engineer jobs?

Cities in California with the most Process Safety Engineer job openings:

Infographic showing various Process Safety Engineer job openings in California as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 18% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $111,687 per year, or $53.7 per hour.

Process Safety Engineer

Antora Energy

San Jose, CA • On-site

Full-time

Medical, Life, Retirement

Posted 20 days ago


Job description

Antora Energy delivers affordable, reliable energy to industry, data centers, and the grid. Our thermal batteries turn low-cost electricity into always-on heat and power, without supply-constrained critical minerals or multi-year construction timelines.
We are growing our company with people who put team and mission first, value connection through laughter and joy, and work with humility and openness. We are committed to building a diverse, passionate, and creative team dedicated to a future powered by abundant, clean, low-cost energy.
Position Summary
The Process Safety Engineer will build and lead Antora's process safety program - a fit-for-purpose adaptation of PSM and RMP best practices that adds value and reduces risk across Antora's thermal energy storage facilities which are not formally covered by OSHA PSM (29 CFR 1910.119) or EPA RMP (40 CFR Part 68). This role is the process safety subject matter expert on the EH&S team, partnering with engineering, operations, and R&D to embed process safety into how Antora designs, builds, starts up, and operates its facilities. The role will own the core process safety elements - process hazard analysis, management of change, pre-startup safety review, operating procedures, and process safety information - and represent EH&S in design reviews and PHAs. Over time, this role is also expected to grow Antora's emergency response and Incident Command System (ICS) capability across our facilities.
Roles & Responsibilities
  • Build and lead a fit-for-purpose process safety program that adapts the intent of OSHA PSM and EPA RMP to Antora's specific hazards and scale, prioritizing the elements that deliver real risk reduction over processes implemented for its own sake.
  • Facilitate and document process hazard analyses using appropriate methods - HAZOP, What-If, What-If/Checklist, and Layer of Protection Analysis (LOPA) - and drive the resulting recommendations to closure.
  • Represent EH&S in engineering design reviews, reading and marking up P&IDs and process design documentation to identify and address hazards early, when they are cheapest to resolve.
  • Own and mature the Management of Change (MOC) process so that changes to equipment, chemicals, technology, procedures, and facilities are evaluated for process safety impact before implementation.
  • Establish effective Pre-Startup Safety Review (PSSR) processes to verify that new and modified installations are safe to start up.
  • Design the framework for maintaining process safety information (PSI) - chemical hazard data, process chemistry and technology, and equipment design basis - and partner with operations to build clear, accurate operating procedures.
  • Support mechanical integrity, incident investigation, and process safety-related training as the program matures.
  • Grow into and help build Antora's emergency response and Incident Command System (ICS) capability - helping facilities plan for, train on, and respond to emergencies in a structured, scalable way.
  • Track and report process safety metrics and leading/lagging indicators to give leadership clear visibility into risk and program health.
  • Stay current on process safety codes, standards, and industry best practices (e.g., OSHA PSM, EPA RMP, CCPS/AIChE guidance, NFPA, API) and translate them into practical, actionable guidance for Antora.

Key Qualifications
  • A bachelor's degree in chemical engineering or a closely related engineering discipline.
  • Direct experience helping companies establish, implement, or sustain OSHA PSM and/or EPA RMP programs.
  • Demonstrated experience facilitating process hazard analyses (HAZOP, What-If, LOPA) and driving recommendations to closure.
  • Strong ability to read and interpret P&IDs and process design documentation, and to represent EH&S in design reviews.
  • Working knowledge of the core process safety elements: PHA, MOC, PSSR, operating procedures, PSI, mechanical integrity, and incident investigation.
  • The judgment to right-size process safety practices to a company's actual hazards and scale, rather than applying a one-size-fits-all approach.
  • Great interpersonal and communication skills to work across engineering, operations, R&D, and leadership, and to make process safety accessible in plain language.
  • A mindset that approaches work with openness and humility with the goal of finding the best solution to an issue that is in alignment with our Mission.
  • Ability to work in a fast-paced work environment with conflicting priorities with a balance of patience and determination.

Additional Qualifications Desired
  • Experience with emergency response and the Incident Command System (ICS), or a strong interest in growing into this space.
  • Experience with LOPA and other semi-quantitative or quantitative risk assessment methods.
  • Experience in the energy, refining, chemical processing, or similar complex process facilities.
  • Familiarity with facility siting studies, combustible/flammable materials handling, or dust hazard analysis.
  • Experience standing up a voluntary, fit-for-purpose process safety program at a company that was not previously PSM-covered.

Work Location: Onsite - San Jose, CA
Salary Range: $183,000 USD - $220,000 USD
Salary Basis: Annual
Please note that the salary range listed above reflects Antora Energy's estimated pay for this position. The actual salary offered will be within the posted range and determined based on several factors including but not limited to a candidate's experiences, credentials and expertise, as they pertain to the position's requirements.
In addition to a competitive base salary, Antora Energy's Total Rewards program includes equity compensation in the form of stock options, a premium health benefits package with life and disability insurance, a 401K plan with employer contributions, flexible spending accounts, and an industry leading paid-time-off policy that features flexible and inclusive holiday observance, as well as paid volunteer time off.
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When it comes to stopping climate change, we need everyone. We believe that having a diversity of backgrounds and experiences strengthens all of us, and we strive to create an environment where every one of us is empowered to create meaningful change.