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Process Safety Management Jobs in California (NOW HIRING)

Coach engineers, project managers, construction personnel, and other business partners in assessing process safety needs. * Lead process hazard analysis (PHA) safety activities such as quantitative ...

Coach engineers, project managers, construction personnel, and other business partners in assessing process safety needs. * Lead process hazard analysis (PHA) safety activities such as quantitative ...

Apply Early

Coach engineers, project managers, construction personnel, and other business partners in assessing process safety needs. * Lead process hazard analysis (PHA) safety activities such as quantitative ...

Safety Supervisor

Mcclellan, CA · On-site

$85K - $120K/yr

Support and ensure compliance with Cal/OSHA Process Safety Management (PSM) requirements, where applicable * Maintain required regulatory documentation, including OSHA logs, training records, and ...

Apply Early

Process Engineer Utilities

Oxnard, CA · On-site

$85K - $105K/yr

Assists in meeting site safety, reliability, and production objectives by supporting Process Safety Management elements including operating procedures, management of change, incident investigation ...

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Process Safety Management information

See California salary details

$79.4K

$123.4K

$185K

How much do process safety management jobs pay per year?

As of Jul 5, 2026, the average yearly pay for process safety management in California is $123,363.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,600.00 and $138,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Safety Management professional, and why are they important?

To thrive in Process Safety Management, you need a strong background in chemical engineering, industrial safety, or related fields, often supported by relevant degrees and industry experience. Familiarity with risk assessment tools, safety management systems (such as OSHA PSM standards), and certifications like CSP or CIH are typically required. Strong analytical thinking, attention to detail, and effective communication skills help professionals identify hazards and implement preventative measures collaboratively. These skills ensure the safe operation of industrial processes, protect employees and the environment, and help organizations comply with regulatory requirements.

What are some common challenges faced by professionals in Process Safety Management, and how can they be addressed?

Professionals in Process Safety Management (PSM) often face challenges such as ensuring consistent compliance across teams, managing complex regulatory requirements, and fostering a strong safety culture. Effective communication and regular training are essential to keep all employees informed and engaged with safety protocols. Collaborating closely with operations, engineering, and maintenance teams helps identify risks early and implement proactive solutions. Additionally, staying up-to-date with industry standards and conducting frequent audits can help address potential gaps in safety processes.

How much does a process safety manager make?

A process safety manager typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often hold certifications such as Certified Process Safety Professional (CCPSC) and work in industries like oil and gas, chemicals, or manufacturing, where safety protocols are critical.

What is the difference between Process Safety Management vs Process Safety Technician?

AspectProcess Safety ManagementProcess Safety Technician
CertificationsOSHA Process Safety Management (PSM) certification, safety trainingOSHA PSM training, technical safety certifications
Work EnvironmentManagement systems, compliance oversight, safety program developmentField inspections, equipment monitoring, safety procedures implementation
Employer & Industry UsageRefineries, chemical plants, oil & gas facilitiesRefineries, chemical manufacturing, industrial plants

Process Safety Management focuses on developing and maintaining safety programs to prevent major incidents, while Process Safety Technicians implement safety procedures, conduct inspections, and support safety compliance on the ground. Both roles are essential in ensuring industrial safety and require related certifications and industry experience.

What is Process Safety Management?

Process Safety Management (PSM) is a systematic approach to preventing the release of hazardous chemicals and managing the risks associated with processes that involve highly hazardous substances. It involves a set of interrelated principles, regulations, and practices designed to protect workers, facilities, and the environment from catastrophic incidents such as fires, explosions, and toxic releases. PSM includes elements like hazard analysis, mechanical integrity, training, and emergency planning. Organizations implementing PSM must comply with regulatory standards, such as OSHA’s PSM standard in the United States. Effective PSM enhances workplace safety and helps ensure regulatory compliance.

Is process safety a good career?

Process Safety Management is a specialized field focused on preventing accidents and ensuring safe operations in industries like chemical, oil, and manufacturing. It involves risk assessment, safety protocols, and often requires certifications such as OSHA Process Safety Management (PSM) or API standards. Careers in this area are generally stable and in demand due to the importance of safety compliance and hazard mitigation.

What is a process safety manager?

A process safety manager is responsible for developing, implementing, and maintaining safety protocols to prevent accidents in industrial processes involving hazardous materials. They often oversee risk assessments, safety audits, and compliance with regulations such as OSHA and API standards, and typically require knowledge of process engineering and safety management systems.

What is the highest paying safety job?

The highest paying safety jobs often include roles such as Process Safety Management (PSM) Engineer or Director, which require advanced technical knowledge, certifications like Certified Safety Professional (CSP), and experience in industrial environments. These positions typically offer six-figure salaries due to their responsibility for preventing major accidents and ensuring regulatory compliance.
What are the most commonly searched types of Process Safety Management jobs in California? The most popular types of Process Safety Management jobs in California are:
What are popular job titles related to Process Safety Management jobs in California? For Process Safety Management jobs in California, the most frequently searched job titles are:
What job categories do people searching Process Safety Management jobs in California look for? The top searched job categories for Process Safety Management jobs in California are:
What cities in California are hiring for Process Safety Management jobs? Cities in California with the most Process Safety Management job openings:
Staff Engineer, Process Safety

Staff Engineer, Process Safety

Sila

Alameda, CA

$151K - $191K/yr

Other

Posted 10 days ago


Job description

Who You Are

You are a creative, diligent, thorough, insightful and hands-on technical contributor. You thrive in a fast paced environment and understand process safety and risk mitigation. In this role, you will help to set the standard for Process Safety at Sila and guide project teams on necessary process modifications and engineering controls to scale safely. This is a unique opportunity to help implement and improve a newly deployed PSM/RMP program.

You will be on a team, surrounded by individuals with a diverse set of backgrounds, but a similar goal. We start with first principles, develop new materials, design & qualify processes for pilot scale development & commercial production, and continually support and improve our manufacturing capability. You will enjoy closely collaborating with a core team of Process, Equipment, Manufacturing, and Environmental Health and Safety representatives on complex multi-phase, multi-year projects.

Responsibilities and Duties  
  • Coach engineers, project managers, construction personnel, and other business partners in assessing process safety needs.
  • Lead process hazard analysis (PHA) safety activities such as quantitative risk assessment (QRA), HAZID, HAZOP, and LOPA workshops.
  • Reviews multi-disciplinary engineering documents and existing equipment to ensure that designs have been adopted which meet Sila internal standards, industry standards and best practices.
  • Create, design to, and maintain Sila standards, specifications and guidelines around Process Safety.
  • Calculate the physical effects and related consequences for specific process safety scenarios.
  • Perform process safety risk assessments for emerging issues and develop mitigation plans.
  • Coordinate internal incident and near miss investigations, define corrective actions, monitor and supervise completion of corrective action items with site personnel.
  • Conduct functional process safety reviews for Management of Change (MOC) workflows to ensure rigorous risk mitigation and compliance.
  • Influence decision-making at all levels to champion process safety, partnering with teams to implement robust technical solutions.
Knowledge and Skill Requirements 
  • B.S. in Engineering or comparable with 8+ years of technical process safety experience.
  • Highly knowledgeable and experienced with OSHA Process Safety Management and EPA Risk Management Program requirements.
  • Experience applying protection strategies and identifying risk reduction options.
  • Knowledgeable and experienced with relevant industry standards including API, NFPA, ASME, CGA, and CCPS and experience applying them to setting internal standards and guidelines.
  • Effectively influence a new organization that is learning process safety management at scale.
  • Desire to work with/for a team and ability to tackle problems independently.
  • Ability to challenge your teammates, raise them up, and be vocally self-critical.
  • Track record of relentlessly challenging accepted practices and inefficiencies.
  • Dust Explosion Hazard analysis experience is desirable.
  • Proficiency with process simulation is desirable.
Physical Demands and Working Conditions
  • Must be able to remain in a stationary position to operate a computer and other office productivity machinery, such as a laptop, copier/printer machine, etc.
  • Wear personal protective equipment including, but not limited to, a hard hat, lab coat or coveralls, gloves, safety glasses, and safety shoes
  • Pass a respirator fit test and be able to wear respiratory protection on a periodic basis
  • Move long distances and occasionally kneel or bend

The starting base pay for this role is between $151,000 and $191,000 at the time of posting. The actual base pay depends on many factors, such as education, experience, and skills. Base pay is only one part of Sila's competitive Total Rewards package that can include benefits, perks, equity.  The base pay range is subject to change and may be modified in the future.
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