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Process Safety Engineer Jobs in California (NOW HIRING)

Sigma Design

Staff Systems Safety Engineer

Costa Mesa, CA · On-site

$92 - $122/hr

Define and implement System Safety methodologies, processes, and best practices across multiple ... Collaborate with engineering, manufacturing, quality, and program teams to ensure compliance with ...

Webcor Construction, LP

Safety Engineer

Los Angeles, CA · On-site

$85 - $95/hr

Leads project-level new hire safety orientations and assists with subcontractor orientation processes. * Performs daily jobsite safety inspections and documents findings; assists in correcting unsafe ...

Sigma Design

Staff Systems Safety Engineer

Costa Mesa, CA · On-site

$191 - $254/hr

Define and implement System Safety methodologies, processes, and best practices across multiple ... Collaborate with engineering, manufacturing, quality, and program teams to ensure compliance with ...

Sigma Design

Staff Systems Safety Engineer

Costa Mesa, CA · On-site

$92 - $122/hr

Define and implement System Safety methodologies, processes, and best practices across multiple ... Collaborate with engineering, manufacturing, quality, and program teams to ensure compliance with ...

Webcor Construction, LP

Safety Engineer

San Francisco, CA · On-site

$85 - $95/hr

Leads project-level new hire safety orientations and assists with subcontractor orientation processes. * Performs daily jobsite safety inspections and documents findings; assists in correcting unsafe ...

Next Matter

Senior System Safety Engineer

Torrance, CA · On-site

$100 - $130/hr

Continuously refine safety processes, tools, and templates to improve clarity, speed, and engineering impact. * Ensure hazard analyses, mitigations, and risk acceptance decisions are clearly ...

OpenAI

Lead Safety Engineer, Robotics

San Francisco, CA · On-site

$342K - $468K/yr

... assessment processes to identify hazards, evaluate risks, and drive mitigation strategies ... Help build and scale the safety engineering function as the robotics organization grows. You might ...

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All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in California

Process Safety Engineer information

See California salary details

$38K

$111.7K

$154.9K

How much do process safety engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for process safety engineer in California is $111,687.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,700.00 and $127,300.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

What are the most commonly searched types of Process Safety Engineer jobs in California?

The most popular types of Process Safety Engineer jobs in California are:

What are popular job titles related to Process Safety Engineer jobs in California?

For Process Safety Engineer jobs in California, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in California look for?

The top searched job categories for Process Safety Engineer jobs in California are:

What cities in California are hiring for Process Safety Engineer jobs?

Cities in California with the most Process Safety Engineer job openings:

What are popular job titles related to Process Safety Engineer jobs in CA?

For Process Safety Engineer jobs in CA, the most frequently searched job titles are:

Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in California as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 18% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $111,687 per year, or $53.7 per hour.

Senior System Safety Engineer

Anduril Industries

Costa Mesa, CA • On-site

Full-time

Re-posted 21 days ago

Key responsibilities

  • Develop and implement tailored System Safety program plans aligned with MIL-STD-882E and customer needs

  • Conduct and review complex safety analyses including FHA, Fault Tree, SCFTA, FMECA, and System Safety Assessments

  • Identify hazards and risks, manage hazard tracking, and ensure proper risk mitigation strategies are in place

Anduril rating

9.1

Company rating: 9.1 out of 10

Anduril

Based on 17 frontline employees who took The Breakroom Quiz

7.4

Company rating compared to similar companies: 7.4 out of 10

Manufacturers average

Based on 76,845 frontline employees who took The Breakroom Quiz

Job description

ABOUT THE TEAM

Anduril's Reliability & System Safety Engineering organization is hiring Senior System Safety Engineers across our product portfolio. Domains may include Air Dominance & Strike, Maritime, Ground Systems, Space, Counter-UAS, and Autonomy/Lattice. The Reliability & System Safety Engineering team works with our broader Engineering team to ensure our products are safe and meet all mission performance, environmental, and customer requirements. We develop cutting-edge System Safety processes and methods to secure scalable, long-term business success.
As a Senior System Safety Engineer at Anduril, you will shape strategy for major products, solve ambiguous multi-system problems requiring custom approaches, and influence architecture decisions across programs. You will leverage extensive knowledge of advanced System Safety tools and methodologies to drive excellence in our safety processes from concept to customer delivery.

WHAT YOU'LL DO
  • Develop and implement tailored System Safety program plans aligned with MIL-STD-882E and the needs of Anduril and its customers
  • Conduct and review complex safety analyses including FHA, Fault Tree, SCFTA, FMECA, and System Safety Assessments at the system and sub-system level
  • Develop safety requirements and collaborate with design teams to implement safety solutions across multi-system architectures
  • Identify and document hazards and risks for your program(s), manage hazard tracking databases, and ensure proper risk mitigation strategies are in place
  • Support the Design Requirements Process as a Subject Matter Expert to ensure teams adhere to Safety best practices
  • Support Development Milestone Reviews (PDR, CDR, QDR) representing System Safety
  • Lead and triage all Safety corrective actions from RCCA investigations and Mishap Reports
  • Host regular corrective action reviews to ensure lessons learned are communicated with all stakeholders and that all actions have been implemented in a timely manner
  • Develop, draft, and implement System Safety processes and reports to improve and streamline Design, Manufacturing, and Deployment Operations efforts for rapid development
  • Verify and validate risk and hazard reduction measures
  • Liaise with customers, regulatory bodies, and internal stakeholders on safety-related matters
  • Drive continuous improvement in System Safety processes and methodologies
  • Ensure compliance with relevant military and industry safety standards
REQUIRED QUALIFICATIONS
  • Minimum of 8 years of industry experience as a System Safety Engineer or equivalent engineering background
  • B.S. degree in Mechanical Engineering, Aerospace Engineering, Systems Engineering, or equivalent technical discipline
  • Experience with safety-critical hardware and software systems in the defense or aerospace industry, with a preference for Weapon Systems, Aircraft, UAS, Maritime, Space, or Rotorcraft
  • Extensive knowledge of MIL-STD-882E and other relevant safety standards
  • Experience setting up a System Safety Engineering framework for a product or program, including early-stage Design for Safety and Hazard Analysis experience
  • Strong background in safety analysis techniques including FTA, FHA, SCFTA, and FMECA
  • Experience with requirements decomposition for Safety
  • Failure investigation/analysis experience with a proven track record of solving problems and preventing reoccurrence
  • Design Review experience (PDR, CDR, MRR) and confident presentation skills across all levels of leadership
  • Strong analytical/problem-solving skills and excellent communication skills with the ability to collaborate cross-functionally
  • Eligibility to obtain and maintain a U.S. security clearance
PREFERRED QUALIFICATIONS
  • M.S. degree in Mechanical Engineering, Aerospace Engineering, Systems Engineering, or equivalent technical discipline
  • Experience or familiarity with ARP-4754, ARP-4761, MIL-STD-516C, and JSSSEH
  • Experience with Relyence, Teamcenter, JIRA, JAMA, Cameo, and/or Ansys
  • Software safety case development experience
  • AI/ML software safety experience
  • Experience with risk management, change control/change management reviews, and software/firmware HITL/SITL
  • Front-end software architecture and requirements definition experience
  • Experience drafting requirements for Software & Hardware

Working at Anduril

About Anduril, in their own words

From Anduril

As the world enters an era of strategic competition, Anduril delivers cutting-edge autonomy, AI, computer vision, sensor fusion, and networking technology to the warfighter in months, not years.

What Anduril employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom

Anduril Industries logo

About Anduril Industries

Sourced by ZipRecruiter

Anduril Industries is a trailblazer in the technology industry based in Costa Mesa, CA, US. Founded in 2017 by Palmer Luckey, the creator of Oculus VR, the company focuses on developing innovative technology to equip and empower those in the defense sector. Its primary products include cutting-edge autonomous systems and AI software that assist in combating threats to national and global security. The mission of Anduril Industries is to integrate technology and defense by building transformative, scalable solutions that ensure a safer world.

Industry

Guided missile and space vehicle manufacturing

Company size

501 - 1,000 Employees

Headquarters location

Costa Mesa, CA, US

Year founded

2017

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