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Process Safety Risk Engineer Jobs (NOW HIRING)

We are seeking a proactive Industrial Safety & Risk Engineer to lead the development ... process. Candidate Profile Essential Qualifications: * Education: Bachelor's degree in Safety ...

Process Safety Engineer

Cadet, MO · On-site

$110K - $125K/yr

Process Safety Engineer Location: Cadet, MO, USA Language: English Travel: 10% - 15% Seniority ... The ideal candidate will have a some background in process safety, risk assessment, and regulatory ...

Manage comprehensive Process Risk capital project reviews from conceptual design through equipment commissioning on projects involving process safety, risk engineering, fire protection systems ...

Manage comprehensive Process Risk capital project reviews from conceptual design through equipment commissioning on projects involving process safety, risk engineering, fire protection systems ...

You thrive in a fast paced environment and understand process safety and risk mitigation. In this ... Coach engineers, project managers, construction personnel, and other business partners in assessing ...

Process Safey Engineer

Fort Morgan, CO · On-site

$95K - $140K/yr

Job Purpose and Impact The Technical and Process Safety Engineer will apply technical knowledge of engineering and process safety to deploy business and corporate standards to manage risk in ...

Job Purpose and Impact The Technical and Process Safety Engineer will apply technical knowledge of engineering and process safety to deploy business and corporate standards to manage risk in ...

We engineer and manufacture ground-breaking battery materials that significantly increase the ... You thrive in a fast paced environment and understand process safety and risk mitigation. In this ...

Staff Engineer, Process Safety

Alameda, CA · On-site

$151K - $191K/yr

We engineer and manufacture ground-breaking battery materials that significantly increase the ... You thrive in a fast paced environment and understand process safety and risk mitigation. In this ...

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Process Safety Risk Engineer information

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$38.5K

$113.2K

$157K

How much do process safety risk engineer jobs pay per year?

As of Jun 28, 2026, the average yearly pay for process safety risk engineer in the United States is $113,169.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is the difference between Process Safety Risk Engineer vs Process Safety Engineer?

AspectProcess Safety Risk EngineerProcess Safety Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like API, NEBOSH, or OSHA are commonSimilar credentials; often holds engineering degrees and safety certifications
Work EnvironmentFocuses on risk assessment, hazard analysis, and safety protocols in industrial plantsInvolves designing, implementing, and maintaining safety systems in process facilities
Industry UsageUsed across oil & gas, chemical, and manufacturing industriesCommonly used in similar industries with emphasis on safety management

The main difference is that Process Safety Risk Engineers primarily focus on identifying and analyzing risks to prevent accidents, while Process Safety Engineers are involved in designing and implementing safety systems. Both roles require similar qualifications and work in comparable environments, but their core responsibilities differ slightly in scope and focus.

What does a Process Safety Risk Engineer do?

A Process Safety Risk Engineer is responsible for identifying, assessing, and mitigating risks associated with chemical processes and industrial operations. They analyze potential hazards, develop safety protocols, and ensure compliance with safety regulations to prevent accidents such as fires, explosions, or toxic releases. Their role often involves conducting risk assessments, performing hazard and operability studies (HAZOP), and recommending engineering controls or procedural changes to enhance workplace safety. Process Safety Risk Engineers work closely with other engineers, management, and regulatory bodies to maintain a safe and compliant working environment.

What are some common challenges Process Safety Risk Engineers face when implementing safety management systems at industrial sites?

Process Safety Risk Engineers often encounter challenges such as resistance to change from operational staff, integrating new safety protocols with legacy systems, and ensuring consistent compliance across different departments. Effective communication and collaboration with both management and front-line employees are crucial to overcoming these hurdles. Additionally, balancing thorough risk assessments with the need to maintain production schedules requires strong organizational and problem-solving skills.

What are the key skills and qualifications needed to thrive as a Process Safety Risk Engineer, and why are they important?

To excel as a Process Safety Risk Engineer, you need a solid background in chemical or process engineering, risk assessment methodologies, and safety regulations, often backed by a relevant engineering degree. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and certifications like Certified Safety Professional (CSP) are commonly required. Strong analytical thinking, attention to detail, and effective communication are vital soft skills for identifying hazards and collaborating with cross-functional teams. These capabilities are crucial for mitigating operational risks, ensuring regulatory compliance, and protecting personnel and assets in industrial environments.
More about Process Safety Risk Engineer jobs
Infographic showing various Process Safety Risk Engineer job openings in the United States as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $113,169 per year, or $54.4 per hour.
Process Safety Engineer - Quantitative Risk

Process Safety Engineer - Quantitative Risk

AcuTech Group, Inc.

Remote

Full-time

Posted 10 days ago


Job description

Who We Are:
AcuTech Group, Inc. is a premier provider of process safety, risk management, chemical security, industrial fire protection engineering, and emergency management services. We have deep expertise in Process Safety Management (PSM), Training, Implementation, Auditing, Process Hazard Analyses (PHA's), Hazard and Operability Studies (HAZOPs), Quantitative Risk Assessment (QRA) and Facility Siting, among other engineering and consulting services. AcuTech has deep specialization in the oil and gas, chemical, LNG, petrochemical, renewables, hydrogen, and other industries handling hazardous materials. Our industry experts deliver these services to leading privately held and publicly traded companies, as well as government agencies, and state sponsored entities globally.
About The Job
AcuTech is seeking full-time engineers to support our US PSM team in our growing QRA and facility siting group. Candidates must possess high technical acumen, self-motivation, independence, organizational skills, the ability to work effectively under the direction of senior engineers, and proficiency in handling multiple work assignments and projects. Excellent English verbal and written communication, interpersonal skills, and effective client interfacing/service skills are required. Demonstrate strong analytical, problem-solving, and leadership skills with a consultative approach in supporting customer projects. Work location is remote and flexible within United States.
What You'll Do:
As part of AcuTech's Quantitative Risk and Facility Siting Group, assignments may include all aspects of consequence modeling, and qualitative and quantitative risk assessment, including but not limited to, hazard identification, accidental release scenario development, consequence modeling (dispersion, fire, explosion), frequency analysis (including Event Tree and Fault Tree analysis), presentation of risk results, and report preparation. Additional assignments will include support of AcuTech's other core process safety services.
Position Requirements:
  • Minimum 5+ years professional experience
  • BS or MS in Chemical Engineering (or related engineering field) and/or Process Safety
  • Project experience in consequence modeling (fire/explosion/toxic), QRA and facility siting
  • Experience with consequence modeling and risk integration tools, DNV Phast and Safeti or similar
  • Experience with application of the API RPs 752/753/756 for facility siting, and the AIChE CCPS Guidelines for Chemical Process Quantitative Risk Analysis
  • Ability and willingness to travel to US and international client locations (up to 50%)
  • Business development, including direct client interactions, developing proposals, and delivering presentations

Preferred:
  • Experience and/or expertise in other areas of Process Safety such as PHA (HAZOP/LOPA), PSM auditing, PSM/RMP regulations, SIL/SIS, etc.
  • Computational fluid dynamics (CFD) modeling experience - FLACS, KFX, FDS, or similar
  • Experience in the operations of oil and gas, chemical, LNG, petrochemical, renewables, hydrogen, and other industries
  • Existing client connections and an ability to generate new business opportunities

Diversity, Equity, and Inclusion are core values at AcuTech, and we are passionate about building and sustaining an inclusive and equitable working environment for all. AcuTech is an Equal Opportunity Employer and considers applicants for employment without regard to race, color, religion, sex, orientation, national origin, age, disability, genetics, or any other basis forbidden under federal, state, or local laws.