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Process Safety Risk Engineer Jobs (NOW HIRING)

Ineos

Process Safety Engineer

Texas City, TX

Compensation Grade The Process Safety Engineer leads and supports the site process safety agenda by ... Provide safety reporting, risk visibility and improvement recommendations to the Site Leadership ...

INEOS

Process Safety Engineer

Texas City, TX · On-site

Compensation Grade The Process Safety Engineer leads and supports the site process safety agenda by ... Provide safety reporting, risk visibility and improvement recommendations to the Site Leadership ...

Buckman

Process Safety Engineer

Cadet, MO · On-site

$110K - $125K/yr

Process Safety Engineer Location: Cadet, MO, USA Language: English Travel: 10% - 15% Seniority ... The ideal candidate will have a some background in process safety, risk assessment, and regulatory ...

Home Market Foods

Process Safety Engineer

Norwood, MA

$100K - $125K/yr

... Safety Engineer is responsible for developing, implementing, and sustaining Process Safety ... This role provides technical leadership to reduce process safety risk, ensure regulatory compliance ...

Home Market Foods

Process Safety Engineer

Norwood, MA · On-site

$100K - $125K/yr

... Safety Engineer is responsible for developing, implementing, and sustaining Process Safety ... This role provides technical leadership to reduce process safety risk, ensure regulatory compliance ...

OxyChem

Process Safety Manager

Dallas, TX · On-site

Manage comprehensive Process Risk capital project reviews from conceptual design through equipment commissioning on projects involving process safety, risk engineering, fire protection systems ...

Oxy

Process Safety Manager

Dallas, TX · On-site

Manage comprehensive Process Risk capital project reviews from conceptual design through equipment commissioning on projects involving process safety, risk engineering, fire protection systems ...

Cenovus

Process Safety Engineer

Superior, WI · On-site

The Process Safety Engineer supports refinery operations by identifying, assessing, and reducing ... Lead process safety risk assessments and risk management activities to identify, evaluate, and ...

Cenovus

Process Safety Engineer

Houston, TX · On-site

The Process Safety Engineer supports refinery operations by identifying, assessing, and reducing ... Lead process safety risk assessments and risk management activities to identify, evaluate, and ...

Cenovus

Process Safety Engineer

Lima, OH · On-site

The Process Safety Engineer supports refinery operations by identifying, assessing, and reducing ... Lead process safety risk assessments and risk management activities to identify, evaluate, and ...

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Process Safety Risk Engineer information

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$38.5K

$113.2K

$157K

How much do process safety risk engineer jobs pay per year?

As of Aug 31, 2026, the average yearly pay for process safety risk engineer in the United States is $113,169.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What does a process safety risk engineer do?

A Process Safety Risk Engineer is responsible for identifying, assessing, and mitigating risks associated with chemical processes and industrial operations. They analyze potential hazards, develop safety protocols, and ensure compliance with safety regulations to prevent accidents such as fires, explosions, or toxic releases. Their role often involves conducting risk assessments, performing hazard and operability studies (HAZOP), and recommending engineering controls or procedural changes to enhance workplace safety. Process Safety Risk Engineers work closely with other engineers, management, and regulatory bodies to maintain a safe and compliant working environment.

What are the key skills and qualifications needed to thrive as a process safety risk engineer?

To excel as a Process Safety Risk Engineer, you need a solid background in chemical or process engineering, risk assessment methodologies, and safety regulations, often backed by a relevant engineering degree. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and certifications like Certified Safety Professional (CSP) are commonly required. Strong analytical thinking, attention to detail, and effective communication are vital soft skills for identifying hazards and collaborating with cross-functional teams. These capabilities are crucial for mitigating operational risks, ensuring regulatory compliance, and protecting personnel and assets in industrial environments.

What are some common challenges process safety risk engineers face when implementing safety management systems at industrial sites?

Process Safety Risk Engineers often encounter challenges such as resistance to change from operational staff, integrating new safety protocols with legacy systems, and ensuring consistent compliance across different departments. Effective communication and collaboration with both management and front-line employees are crucial to overcoming these hurdles. Additionally, balancing thorough risk assessments with the need to maintain production schedules requires strong organizational and problem-solving skills.

What is the difference between Process Safety Risk Engineer vs Process Safety Engineer?

AspectProcess Safety Risk EngineerProcess Safety Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like API, NEBOSH, or OSHA are commonSimilar credentials; often holds engineering degrees and safety certifications
Work EnvironmentFocuses on risk assessment, hazard analysis, and safety protocols in industrial plantsInvolves designing, implementing, and maintaining safety systems in process facilities
Industry UsageUsed across oil & gas, chemical, and manufacturing industriesCommonly used in similar industries with emphasis on safety management

The main difference is that Process Safety Risk Engineers primarily focus on identifying and analyzing risks to prevent accidents, while Process Safety Engineers are involved in designing and implementing safety systems. Both roles require similar qualifications and work in comparable environments, but their core responsibilities differ slightly in scope and focus.

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What job categories do people searching Process Safety Risk Engineer jobs look for?

The top searched job categories for Process Safety Risk Engineer jobs are:

Process Safety Risk Engineer jobs near you
Infographic showing various Process Safety Risk Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 18% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $113,169 per year, or $54.4 per hour.

Process Safety and Risk Engineer

ADF Engineering

Miamisburg, OH • On-site

$120K - $125K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 4 days ago

Job description

ADF Engineering is seeking an experienced full-time Process Safety and Risk Engineer to join our team in Dayton, OH. This is an excellent opportunity to contribute to high-impact engineering projects while advancing your career within a respected, client-focused organization. If you're ready to bring your expertise to a company committed to excellence and professional growth, apply today!
QUALIFICATIONS
  • Bachelor's degree in chemical engineering
  • Professional Engineer License (P.E.)
  • 5+ years of experience in Industrial Process Design & Safety
  • 4+ years of experience in industrial chemical process safety
  • 8+ years of total industry experience

Preferred experience includes P&IDs, process design, ChemCAD/Aspen, combustible dust mitigation, and familiarity with industries such as agribusiness, pharmaceuticals, biofuels, and feed processing. We're looking for someone who brings strong communication, problem-solving, and team collaboration to the table.
PAY: $120,000-$125,000 annual salary
BENEFITS:
  • Bonus plan
  • Medical, dental, and vision coverage
  • Disability and life insurance
  • Prescription drug plan
  • 401(k) with company matching and profit-sharing
  • Training opportunities

Keep reading to learn more about this engineering role!
A DAY IN THE LIFE OF A PROCESS SAFETY AND RISK ENGINEER
In this position, you'll apply your process safety and risk expertise across a variety of engaging projects. Your days will include leading PHAs and DHAs, conducting relief device sizing, supporting OSHA PSM and RMP compliance, overseeing Management of Change processes, and carrying out Pre-Startup Safety Reviews. You'll collaborate closely with multidisciplinary teams to ensure safe, compliant, and efficient operations while helping clients navigate complex challenges with confidence.
ABOUT US
We offer Mechanical, Structural, Process, and Electrical engineering consulting services to industrial clients across the U.S. and Canada. By bundling our services into single proposals, we deliver cost-effective, high-quality solutions. We prioritize understanding our clients' needs to effectively address their engineering challenges, driving success for a range of clients, including major Fortune 500 companies. Over 80% of our business comes from repeat clients who trust us.
Our diverse team of engineers and designers at various career stages is supported by a strong administrative team. We encourage employees to define their own career paths and foster a collaborative environment that promotes professional camaraderie and support to meet the demands of consulting engineering.
ARE YOU READY TO JOIN US?
Take the next step in your career with a company that values your expertise and supports your growth. Apply today to be our Process Safety and Risk Engineer! Our initial application is quick, easy, and mobile-friendly.
All qualified applicants will be subject to drug screening, background checks, verification of academic records.

Apply