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Process Safety Manager Jobs (NOW HIRING)

Process Safety Manager Location: Pasadena, TX Who we are: Voted one of the Nation's Best and Brightest Companies to Work for, Kuraray America, Inc. (KAI) is a global leader in specialty chemical ...

Position Purpose Responsible for providing expert technical consulting to customers on OSHA Process Safety Management (PSM), EPA Risk Management Plan (RMP) and General Duty Clause compliance. Support ...

Basic Function HF Sinclair in Dallas, Texas is seeking a Process Safety Manager to provide technical leadership and oversight for process safety and operational risk reduction across midstream ...

Position Summary The Corporate Manager, Process Safety Management (PSM) is accountable for establishing, governing, and continuously improving TPC Group's enterprise process safety framework. This ...

Polymer Solutions (Vestolit), an Orbia business, is looking for a Health, Safety, Environment/Process Safety Manager to support our business from our Henry site. This position must provide ...

As the site's process safety expert, you'll lead key initiatives across Process Safety Management, risk reduction, compliance, and operational excellence while partnering closely with operations ...

Process Safety Engineer

New Castle, DE ยท On-site

$75K - $150K/yr

As the site's process safety expert, you'll lead key initiatives across Process Safety Management, risk reduction, compliance, and operational excellence while partnering closely with operations ...

Process Safety Engineer

Norwood, MA ยท On-site

$100K - $125K/yr

KEY RESPONSIBILITIES Process Safety Management (PSM) * Develop, implement, and maintain PSM programs in compliance with OSHA 29 CFR 1910.119. * Lead or support Process Hazard Analyses (PHAs) using ...

Lead process safety risk assessments and risk management activities to identify, evaluate, and reduce operational risk across the refinery. * Ensure compliance with OSHA Process Safety Management ...

KEY RESPONSIBILITIES Process Safety Management (PSM) * Develop, implement, and maintain PSM programs in compliance with OSHA 29 CFR 1910.119. * Lead or support Process Hazard Analyses (PHAs) using ...

The Chocolate Bayou Site Process Safety Engineer will assist in Process Safety and Integrity Management (PSIM) performance by influencing, facilitating, providing guidance, mentorship and leadership ...

Position Purpose Responsible for providing expert technical consulting to customers on OSHA Process Safety Management (PSM), EPA Risk Management Plan (RMP) and General Duty Clause compliance. Support ...

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Process Safety Manager information

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$34K

$101.7K

$166.5K

How much do process safety manager jobs pay per year?

As of Jul 31, 2026, the average yearly pay for process safety manager in the United States is $101,733.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,500.00 and $129,500.00 per year, depending on experience, location, and employer.

What is a Process Safety Manager job?

A Process Safety Manager is responsible for developing, implementing, and overseeing safety programs to prevent accidents and ensure compliance with regulations in industries that handle hazardous materials. They assess risks, conduct safety audits, and enforce protocols to mitigate process-related hazards. Their role involves collaborating with engineering, operations, and regulatory teams to maintain a safe work environment.

What are the key skills and qualifications needed to thrive in the Process Safety Manager position, and why are they important?

A Process Safety Manager needs a solid background in chemical or process engineering, risk assessment, and regulatory compliance, often supported by a related degree and industry experience. Familiarity with tools like HAZOP, LOPA, safety management systems (SMS), and certifications such as CSP or CIH is commonly required in this role. Strong analytical, communication, and leadership skills are crucial for driving safety initiatives and collaborating across teams. These competencies are essential to ensure workplace safety, prevent incidents, and maintain regulatory standards in hazardous environments.

What are typical challenges faced by Process Safety Managers in their daily work?

Process Safety Managers often face challenges such as staying up to date with evolving safety regulations, identifying and mitigating potential process hazards, and ensuring consistent safety culture across diverse teams. They may also encounter obstacles when implementing new risk management measures or persuading others to adopt best practices. Frequent cross-functional collaboration is necessary, as they work with engineering, operations, and EHS teams to assess risks and develop solutions. Adapting to new technologies and maintaining meticulous documentation are important for ongoing compliance and continuous improvement.

More about Process Safety Manager jobs
What cities are hiring for Process Safety Manager jobs? Cities with the most Process Safety Manager job openings:
What are the most commonly searched types of Process Safety jobs? The most popular types of Process Safety jobs are:
What states have the most Process Safety Manager jobs? States with the most job openings for Process Safety Manager jobs include:
Infographic showing various Process Safety Manager job openings in the United States as of July 2026, with employment types broken down into 86% Full Time, 13% Part Time, and 1% Contract. Highlights an 94% Physical, 2% Hybrid, and 4% Remote job distribution, with an average salary of $101,733 per year, or $48.9 per hour.

Process Safety Manager

Kuraray America, Inc.

Pasadena, TX โ€ข On-site

Full-time

Medical, Retirement, PTO

Posted 3 days ago

New


Job description

Title: Process Safety Manager

Location: Pasadena, TX


Who we are:

Voted one of the Nation's Best and Brightest Companies to Work for, Kuraray America, Inc. (KAI) is a global leader in specialty chemical, fiber, and resin production. With top-of-the-line research and production facilities and a vast network of supplies from around the world, Kuraray leads the industry in specialty dental, fiber, resin, and elastomer products. Kuraray America is a wholly owned subsidiary of Kuraray Company, Ltd. Based in Tokyo, Japan. Kuraray has operations in 32 countries and employs more than 12,000 employees, including over 800 in the United States.

Why Kuraray:

Kuraray is building a better tomorrow, today. Our team members are dedicated to expanding our business with committed professionals who share essential values such as integrity, excellence, teamwork, and accountability.

As a part of Kuraray America, Inc., our team shares the advantages of working for the leader in specialty chemicals, resins, and fibers. Our international presence and resources allow us to be a world-leading innovator in the industries we service. Yet, despite our size, our people are more than just a number. As a new team member, you can expect to earn responsibility quickly. Our commitment to our people is visible in our comprehensive benefits package. As a Kuraray team member, you will have the opportunity to enjoy competitive salaries and benefits, incentive opportunities, and an excellent work environment.


Position Summary:

The Process Safety Manager is responsible for developing, implementing, and continuously improving the organization's Process Safety Management (PSM) and Risk Management Program (RMP) systems. This role promotes compliance with OSHA PSM, EPA RMP, and recognized industry standards while driving a strong process safety culture, risk reduction, operational excellence, and regulatory compliance across Kuraray America sites.

Responsibilities:

Process Safety Leadership

  • Promote and sustain a strong process safety culture throughout the organization.
  • Provide leadership commitment and accountability for process safety performance.
  • Establish clear roles, responsibilities, and expectations for process safety programs.
  • Communicate the need for adequate resources, training, and management systems support process safety objectives.

Process Management & Compliance

  • Develop, implement, and maintain Corporate Process Safety Management (PSM) and EPA Risk Management Program (RMP) elements.
  • Audit compliance with applicable regulations, industry codes, standards, and Recognized and Generally Accepted Good Engineering Practices (RAGAGEP).
  • Manage regulatory reporting requirements and maintain documentation supporting compliance efforts.
  • Oversee RMP Public Data Tool requirements and related regulatory obligations.

Risk Management

  • Lead or participate in Process Hazard Analyses (PHA), Layers of Protection Analysis (LOPA) risk assessments, and hazard identification activities, if necessary.
  • Prioritize corrective actions based on risk severity and business impact.
  • Support Facility Siting Studies and Safer Technology and Alternatives Analysis (STAA) initiatives where applicable.
  • Apply hierarchy of controls principles to reduce process safety risks

Engineering & Asset Integrity

  • Maintain and review Corporate Standards related to Process Safety Information (PSI) and Engineering Standards.
  • Ensure Corporate Engineering Standards comply with applicable API, ASME, and other consensus standards (RAGAGEP).
  • Support site Mechanical Integrity (MI) and equipment reliability programs for process equipment risk reduction and utilization.
  • Support site design, construction, inspection, maintenance, and pressure relief system programs.
  • Ensure effective application of RAGAGEP throughout equipment lifecycle management.

Operational Excellence

  • Develop, review, and maintain Corporate PSM Standards on site Operating Procedures (OP), operating practices, and safe work practices related to process safety.
  • Develop, review, and maintain Corporate PSM Standards on Management of Change (MOC) processes.
  • Support site conduct of operations initiatives to ensure safe and reliable performance.

Incident Investigation

  • Lead incident investigations and root cause analyses, as needed.
  • Audit Corporate and site corrective action processes and verify implementation effectiveness through site management and senior leadership teams.
  • Coordinate stakeholder outreach and communication related to process safety initiatives.

Assurance & Continuous Improvement

  • Develop and coordinate Corporate process safety audits and compliance assessments.
  • Develop process safety performance indicators and metrics.
  • Monitor program effectiveness through performance assurance activities.
  • Drive continuous improvement initiatives based on audits, investigations, and operational performance data.
  • Conduct management reviews and provide recommendations for improvement, as needed.

Minimum Qualifications:

  • Bachelor's degree in engineering, safety, Chemical Engineering, Mechanical Engineering, or a related technical field.
  • Minimum of 10 years of manufacturing experience within chemical, petrochemical, refining, specialty chemicals, or related process industries.
  • Minimum of 7 years of direct Process Safety Management experience supporting OSHA PSM and EPA RMP regulated facilities.
  • Minimum of three years leading or facilitating PHAs (HAZOP, What-If, FMEA, LOPA).
  • Experience developing and implementing corporate standards, policies, and management systems across multiple location.
  • Experience implementing or managing OSHA PSM and/or EPA RMP programs.
  • Strong knowledge of process safety principles, hazard analysis methodologies, and risk management practices.
  • Understanding of industry standards including RAGAGEP, API, ASME, NFPA and related engineering codes.
  • Experience leading incident investigations, audits, and management of change activities

Competencies:

  • Customer Focus
    • Building strong customer relationships and delivering customer-centric solutions.
  • Business Insight
    • Applying knowledge of business and the marketplace to advance the organization's goals.
  • Cultivates Innovation
    • Creating new and better ways for the organization to be successful.
  • Action Oriented
    • Taking on new opportunities and tough challenges with a sense of urgency, high energy, and enthusiasm.
  • Ensures Accountability
    • Holding self and others accountable to meet commitments.
  • Drives Results
    • Consistently achieving results, even under tough circumstance
  • Collaborates
    • Building partnerships and working collaboratively with others to meet shared objectives.
  • Values Difference
    • Recognizing the value that different perspectives and cultures bring to an organization
  • Communicates Effectively
    • Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.
  • Courage
    • Stepping up to address difficult issues, saying what needs to be said.
  • Instills Trust
    • Gaining the confidence and trust of others through honesty, integrity, and authenticity.
  • Situational Adaptability
    • Adapting approach and demeanor in real time to match the shifting demands of different situations.


We offer a competitive compensation package that includes base pay and an annual incentive. This program is designed to reward individual performance and align overall rewards with corporate and team performance.

Our employees benefit from a robust healthcare package that includes wellness reimbursements, along with generous perks such as three weeks of paid time off, ten company holidays, paid parental leave, education reimbursement, and a matching 401k plan, among other offerings.


Applicants must be authorized to work for ANY employer in the U.S.

Learn more at kuraray.us.com/careers/

Kuraray America, Inc. is an Equal Employment Opportunity/disability/protected veteran status

No third-party candidates accepted.