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Process Safety Manager Jobs (NOW HIRING)

ADM

Process Safety Engineer - Marshall, MN

Marshall, MN · On-site

Process Safety Engineer - Marshall, MN Department/Function: Engineering Process Safety Engineer ... The position reports directly to the Safety Manager. Essential Job Functions * Establish a safety ...

Koppers

Process Safety Coordinator

Rock Hill, SC · On-site

Major duties include: managing the Aspect & Impact register, and other duties pertaining to Responsible Care as they arise * Finalizes drafts of Process safety documentation generated by others

ADM

Process Safety Engineer - Marshall, MN

Marshall, MN

$72.90K - $136.20K/yr

Process Safety Engineer - Marshall, MNJob SummaryAs the Process Safety Engineer, you'll be at the ... The position reports directly to the Safety Manager. Essential Job FunctionsEstablish a safety ...

Merck Group

Process Safety Expert

The Woodlands, TX · On-site

$75.30K - $120.70K/yr

LS-SC-UWW The Woodlands Hiring Manager: Carlos Martinez This information is for internals only. Please do not share outside of the organization. Your Role The Regional or Site Process Safety Expert ...

Mosaic Personnel

AR

$100K/yr

Run hazard assessments, manage process changes, and investigate incidents to identify root causes and prevent future issues * Partner with plant teams to improve safety practices, deliver training ...

ExxonMobil

Process Safety Engineer

Baton Rouge, LA

Advise operating sites in the management of process safety risks and hazards associated with the processes, equipment and day to day operations * Provide expert technical support to help drive site ...

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$34K

$101.7K

$166.5K

How much do process safety manager jobs pay per year?

As of Jun 3, 2026, the average yearly pay for process safety manager in the United States is $101,733.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,500.00 and $129,500.00 per year, depending on experience, location, and employer.

What is a Process Safety Manager job?

A Process Safety Manager is responsible for developing, implementing, and overseeing safety programs to prevent accidents and ensure compliance with regulations in industries that handle hazardous materials. They assess risks, conduct safety audits, and enforce protocols to mitigate process-related hazards. Their role involves collaborating with engineering, operations, and regulatory teams to maintain a safe work environment.

What are the key skills and qualifications needed to thrive in the Process Safety Manager position, and why are they important?

A Process Safety Manager needs a solid background in chemical or process engineering, risk assessment, and regulatory compliance, often supported by a related degree and industry experience. Familiarity with tools like HAZOP, LOPA, safety management systems (SMS), and certifications such as CSP or CIH is commonly required in this role. Strong analytical, communication, and leadership skills are crucial for driving safety initiatives and collaborating across teams. These competencies are essential to ensure workplace safety, prevent incidents, and maintain regulatory standards in hazardous environments.

What are typical challenges faced by Process Safety Managers in their daily work?

Process Safety Managers often face challenges such as staying up to date with evolving safety regulations, identifying and mitigating potential process hazards, and ensuring consistent safety culture across diverse teams. They may also encounter obstacles when implementing new risk management measures or persuading others to adopt best practices. Frequent cross-functional collaboration is necessary, as they work with engineering, operations, and EHS teams to assess risks and develop solutions. Adapting to new technologies and maintaining meticulous documentation are important for ongoing compliance and continuous improvement.
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Process Safety Manager jobs near you
Infographic showing various Process Safety Manager job openings in the United States as of May 2026, with employment types broken down into 1% Locum Tenens, 1% As Needed, 79% Full Time, 16% Part Time, and 3% Contract. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $101,733 per year, or $48.9 per hour.

Process Safety Deployment Leader

Cooperidge Consulting Firm

Alvin, TX

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted yesterday

Job description

Cooperidge Consulting Firm is seeking a Process Safety Deployment Leader for a premier chemical manufacturing facility in Alvin, TX.

Reporting to the Sr. PSM Manager, this role is the primary architect for process safety program deployment at the site level. You will partner with ESSH and manufacturing teams to ensure that complex process safety scenarios are identified and that robust, effective controls are in place. This is a high-impact leadership seat designed for an engineer who excels at bridging the gap between global safety standards and frontline operational execution. You will drive a "risk-based" approach to safety, developing program owners and implementing metrics that allow site leadership to prioritize initiatives that directly reduce the facility's risk profile.
Job Responsibilities

  • Program Deployment: Lead the integration of process safety programs into operating units, fostering a deep technical understanding to achieve sustainable safety performance.
  • Risk Analysis & Facilitation: Facilitate Process Hazard Analysis (PHA) and Layers of Protection Analysis (LOPA) studies to meet site and regulatory requirements.
  • Regulatory Compliance: Ensure the site maintains 100% compliance with OSHA Process Safety Management (PSM) and EPA Risk Management Plan (RMP) rules.
  • Metrics & Prioritization: Implement measurement programs and maintain a Process Safety Scorecard to help site leaders prioritize safety initiatives based on real-time data.
  • Strategic Risk Reduction: Develop and execute strategies to systematically reduce the site's risk profile through a CCPS risk-based approach.
  • Competency Development: Mentor and develop site program owners, coordinating specialized process safety training across all levels of the organization.
  • Audit & Investigation: Participate in comprehensive process safety audits and lead incident investigation teams to identify root causes and mitigation strategies.
  • Global Collaboration: Serve as a core member of the company-wide process safety team, providing input on the development of new global standards and tools.

Requirements

Education & Technical Skills
  • Bachelor of Science in Engineering is REQUIRED (Chemical or Mechanical Engineering preferred).
  • Ability to read and interpret P&IDs (Process and Instrument Diagrams) is essential.
  • Strong facilitation, analytical, and detail-oriented problem-solving skills.
Experience
  • Minimum of 10 years of PSM experience in a chemical, oil, or gas manufacturing plant is REQUIRED.
  • Proven experience in a risk-based process safety approach as identified by the CCPS.
  • Demonstrated leadership in risk identification and management functions.
  • Experience achieving results through cross-functional influence rather than direct authority.
Desired Knowledge (Bonus)
  • Formal training in PHA/LOPA facilitation.
  • Leadership experience in incident investigation (Root Cause Analysis).
  • History of successful PSM program development and site-wide deployment.

Benefits

  • Comprehensive health, vision, and dental insurance plans
  • Life insurance coverage
  • 401(k) retirement plan with company matching contributions
  • Paid time off including vacation, sick leave, and holidays
  • Opportunities for career growth and advancement

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