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Process Safety Manager Jobs in Kentucky (NOW HIRING)

Lead and/or participate in Process Safety Management (PSM) related activities such as Process Hazards Analysis (PHA) reviews, Pre-Start Up Safety Reviews (PSSR), Mechanical Integrity, Process ...

$68K - $93K/yr

Own Process Safety Management (PSM) programs, ensuring effective implementation, sustainability, and continuous enhancement. * Lead incident investigations, performing root cause analysis, and ...

Lead facility security team/guard force in managing security processes to include developing ... Lead site safety business plan development by analyzing relevant data and tracking/reporting ...

Safety Manager

Bardstown, KY · On-site

$104K - $155K/yr

... culture of safety ownership at every level * Partner with leadership to manage compliance ... Selected candidates will follow our interview process, which may include a phone screen, hiring ...

Lead facility security team/guard force in managing security processes to include developing ... Lead site safety business plan development by analyzing relevant data and tracking/reporting ...

Lead facility security team/guard force in managing security processes to include developing ... Lead site safety business plan development by analyzing relevant data and tracking/reporting ...

Develop the Pre-task Analysis process * Effectively manage safety risks and ensure compliance with relevant regulations and industry best practices What You'll Bring: * Advanced knowledge of ...

Charles Taylor Safety Solutions is seeking a Safety Manager in Lexington, KY. 1099 Contract ... and selection process all contribute to the successful, inclusive and diverse culture and ...

Safety Manager

Bardstown, KY · On-site

$104K - $155K/yr

... culture of safety ownership at every level * Partner with leadership to manage compliance ... Selected candidates will follow our interview process, which may include a phone screen, hiring ...

Safety Manager

Bowling Green, KY · On-site

$90K - $127K/yr

The Safety Manager is responsible for implementing and overseeing project- and campus-level safety ... Understanding of mechanical construction practices and processes. * Ability to identify hazards and ...

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Showing results 1-20

Process Safety Manager information

See Kentucky salary details

$29.5K

$88.4K

$144.6K

How much do process safety manager jobs pay per year?

As of Jul 29, 2026, the average yearly pay for process safety manager in Kentucky is $88,358.00, according to ZipRecruiter salary data. Most workers in this role earn between $61,200.00 and $112,500.00 per year, depending on experience, location, and employer.

What is a Process Safety Manager job?

A Process Safety Manager is responsible for developing, implementing, and overseeing safety programs to prevent accidents and ensure compliance with regulations in industries that handle hazardous materials. They assess risks, conduct safety audits, and enforce protocols to mitigate process-related hazards. Their role involves collaborating with engineering, operations, and regulatory teams to maintain a safe work environment.

What are the key skills and qualifications needed to thrive in the Process Safety Manager position, and why are they important?

A Process Safety Manager needs a solid background in chemical or process engineering, risk assessment, and regulatory compliance, often supported by a related degree and industry experience. Familiarity with tools like HAZOP, LOPA, safety management systems (SMS), and certifications such as CSP or CIH is commonly required in this role. Strong analytical, communication, and leadership skills are crucial for driving safety initiatives and collaborating across teams. These competencies are essential to ensure workplace safety, prevent incidents, and maintain regulatory standards in hazardous environments.

What are typical challenges faced by Process Safety Managers in their daily work?

Process Safety Managers often face challenges such as staying up to date with evolving safety regulations, identifying and mitigating potential process hazards, and ensuring consistent safety culture across diverse teams. They may also encounter obstacles when implementing new risk management measures or persuading others to adopt best practices. Frequent cross-functional collaboration is necessary, as they work with engineering, operations, and EHS teams to assess risks and develop solutions. Adapting to new technologies and maintaining meticulous documentation are important for ongoing compliance and continuous improvement.

What are the most commonly searched types of Process Safety jobs in Kentucky? The most popular types of Process Safety jobs in Kentucky are:
What are popular job titles related to Process Safety Manager jobs in Kentucky? For Process Safety Manager jobs in Kentucky, the most frequently searched job titles are:
What cities in Kentucky are hiring for Process Safety Manager jobs? Cities in Kentucky with the most Process Safety Manager job openings:
Infographic showing various Process Safety Manager job openings in Kentucky as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $88,358 per year, or $42.5 per hour.
Process Safety Professional

Process Safety Professional

Marathon Petroleum Corporation

Catlettsburg, KY • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 5 days ago


Marathon Petroleum rating

6.3

Company rating: 6.3 out of 10

Based on 202 frontline employees who took The Breakroom Quiz

65th of 86 rated oil and gas companies


Job description

An exciting career awaits you


At MPC, we're committed to being a great place to work - one that welcomes new ideas, encourages diverse perspectives, develops our people, and fosters a collaborative team environment.

RESPONSIBILITIES:
  • Leads process safety programs to ensure regulatory compliance with all elements of Process Safety Management (PSM)/Risk Management Plan (RMP), and conformance with external & internal standards. Advises on interpretation and application of internal and external standards, including Recognized and Generally Accepted Good Engineering Practices (RAGAGEP). Maintains and continuously improves local/ organization's process safety standards/plans.

  • Conducts, facilitates, and/or coordinates process safety hazard risk identification and mitigation activities, including facility siting, PHA (Process Hazard Analysis), LOPA (Layer of Protection Analysis), Management of Change (MOC), and risk calibration. Collaborates with facility personnel to ensure process safety recommendations are closed adequately in a timely manner.

  • Interacts frequently with Operations, Maintenance and Engineering personnel and others to help resolve process safety issues and instill a healthy process safety culture. Communicates, elevates, and mitigates process safety risks as appropriate. Identifies, develops, and delivers training on process safety to stakeholders.

  • Leads/participates in incident investigations, root cause analyses and reporting. Critically reviews investigation root causes and recommendations and challenges the organization to learn from incidents and prevent recurrence.

  • Conducts and/or validates process safety leak calculations and categorization with industry standards. Tracks and analyzes process safety metrics to identify trends, strengths, and improvement opportunities. Develops reports to effectively communicate metrics and trends.

  • Leads and coordinates conformance and compliance audits and assurance activities for process safety. Supports facilities with regulatory inspection and/or enforcement actions.

  • Participates in specialty industry groups to share and learn good process safety practices, advocates for sound regulations or updates to industry standards.

  • Other duties as assigned.

MINIMUM QUALIFICATIONS:
  • Bachelor's degree in Engineering (Chemical, Mechanical, Petroleum or related); OR,

  • Bachelor's degree in HES-related field with no relevant years of experience; OR,

  • High School diploma or GED with 5 years of relevant experience in a process industry (e.g., refining, midstream or petrochemical)


PREFERRED QUALIFICATIONS:
  • Bachelor's degree in Engineering (Chemical, Mechanical, Petroleum or related) with at least 2 years of relevant years of experience; OR,

  • Bachelor's degree in HES related-field with at least 5 years of relevant experience in a process industry; OR,

  • High School diploma or GED with 10 years of relevant experience in a process industry

  • Working knowledge and experience implementing process safety elements

  • General understanding and application of the process, process hazards, corrosion mechanisms and safeguards for the type of facility/unit(s) assigned

  • Understands and applies qualitative and quantitative process safety risk evaluation methods on simple scenarios and processes (e.g. MOC, PHA, LOPA, risk calibration, facility siting)

  • Understands PSM and RMP regulatory requirements as well as industry recommended practices related to process safety

As an energy industry leader, our career opportunities fuel personal and professional growth.

Location:

Catlettsburg, Kentucky

Additional locations:

Job Requisition ID:

00022979

Location Address:

11631 US Route 23

Education:

Employee Group:

Full time

Employee Subgroup:

Regular

Marathon Petroleum Company LP is an Equal Opportunity Employer and gives consideration for employment to qualified applicants without discrimination on the basis of race, color, religion, creed, sex, gender (including pregnancy, childbirth, breastfeeding or related medical conditions), sexual orientation, gender identity, gender expression, reproductive health decision-making, age, mental or physical disability, medical condition or AIDS/HIV status, ancestry, national origin, genetic information, military, veteran status, marital status, citizenship or any other status protected by applicable federal, state, or local laws. If you would like more information about your EEO rights as an applicant, click here.
If you need a reasonable accommodation for any part of the application process at Marathon Petroleum LP, please contact our Human Resources Department at talentacquisition@marathonpetroleum.com. Please specify the reasonable accommodation you are requesting, along with the job posting number in which you may be interested. A Human Resources representative will review your request and contact you to discuss a reasonable accommodation. Marathon Petroleum offers a total rewards program which includes, but is not limited to, access to health, vision, and dental insurance, paid time off, 401k matching program, paid parental leave, and educational reimbursement. Detailed benefit information is available athttps://mympcbenefits.com.The hired candidate will also be eligible for a discretionary company-sponsored annual bonus program.
Equal Opportunity Employer: Veteran / Disability

We will consider all qualified Applicants for employment, including those with arrest or conviction records, in a manner consistent with the requirements of applicable state and local laws. In reviewing criminal history in connection with a conditional offer of employment, Marathon will consider the key responsibilities of the role.


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About Marathon Petroleum

Sourced by ZipRecruiter

Marathon Petroleum Corporation, headquartered in Findlay, Ohio, US, is a leading independent petroleum refining, marketing, and transportation company. Their official website can be found at marathonpetroleum.com. The company, part of the energy sector, was established in 1887, making it one of the oldest petroleum companies in the US. It operates an integrated refining, marketing and transportation system concentrated primarily in the Midwest, Northeast, East Coast, Southeast and Gulf Coast of the United States. This includes refineries, pipelines, and terminals that process and transport crude oil and refined products.

Industry

Oil and gas extraction

Company size

10,000+ Employees

Headquarters location

Findlay, OH, US

Year founded

1887