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Process Safety Management Jobs in Kentucky (NOW HIRING)

Lead and/or participate in Process Safety Management (PSM) related activities such as Process Hazards Analysis (PHA) reviews, Pre-Start Up Safety Reviews (PSSR), Mechanical Integrity, Process ...

$68K - $93K/yr

Own Process Safety Management (PSM) programs, ensuring effective implementation, sustainability, and continuous enhancement. * Lead incident investigations, performing root cause analysis, and ...

Senior Process Engineer

Graham, KY

$89K - $115K/yr

Maintain process safety documentation and Management of Change (MOC) inputs What We're Looking For: * Degree in Chemical Engineering required * 8+ years process engineering experience in chemical ...

Senior Process Engineer

Graham, KY · On-site

$89K - $115K/yr

Maintain process safety documentation and Management of Change (MOC) inputs What We're Looking For: * Degree in Chemical Engineering required * 8+ years process engineering experience in chemical ...

Strong Process Safety Management (PSM) and Management of change (MOC)experience required. * Understanding of cGMP, ISO, OSHA regulations. * Quality/ safety experience. * Experience working within ...

Strong Process Safety Management (PSM) and Management of change (MOC)experience required. * Understanding of cGMP, ISO, OSHA regulations. * Quality/ safety experience. * Experience working within ...

Strong Process Safety Management (PSM) and Management of change (MOC)experience required. * Understanding of cGMP, ISO, OSHA regulations. * Quality/ safety experience. * Experience working within ...

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Showing results 1-20

Process Safety Management information

See Kentucky salary details

$69.9K

$108.6K

$162.8K

How much do process safety management jobs pay per year?

As of Jul 31, 2026, the average yearly pay for process safety management in Kentucky is $108,565.00, according to ZipRecruiter salary data. Most workers in this role earn between $91,200.00 and $121,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Safety Management professional, and why are they important?

To thrive in Process Safety Management, you need a strong background in chemical engineering, industrial safety, or related fields, often supported by relevant degrees and industry experience. Familiarity with risk assessment tools, safety management systems (such as OSHA PSM standards), and certifications like CSP or CIH are typically required. Strong analytical thinking, attention to detail, and effective communication skills help professionals identify hazards and implement preventative measures collaboratively. These skills ensure the safe operation of industrial processes, protect employees and the environment, and help organizations comply with regulatory requirements.

What are some common challenges faced by professionals in Process Safety Management, and how can they be addressed?

Professionals in Process Safety Management (PSM) often face challenges such as ensuring consistent compliance across teams, managing complex regulatory requirements, and fostering a strong safety culture. Effective communication and regular training are essential to keep all employees informed and engaged with safety protocols. Collaborating closely with operations, engineering, and maintenance teams helps identify risks early and implement proactive solutions. Additionally, staying up-to-date with industry standards and conducting frequent audits can help address potential gaps in safety processes.

How much does a process safety manager make?

A process safety manager typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often hold certifications such as Certified Process Safety Professional (CCPSC) and work in industries like oil and gas, chemicals, or manufacturing, where safety protocols are critical.

What is the difference between Process Safety Management vs Process Safety Technician?

AspectProcess Safety ManagementProcess Safety Technician
CertificationsOSHA Process Safety Management (PSM) certification, safety trainingOSHA PSM training, technical safety certifications
Work EnvironmentManagement systems, compliance oversight, safety program developmentField inspections, equipment monitoring, safety procedures implementation
Employer & Industry UsageRefineries, chemical plants, oil & gas facilitiesRefineries, chemical manufacturing, industrial plants

Process Safety Management focuses on developing and maintaining safety programs to prevent major incidents, while Process Safety Technicians implement safety procedures, conduct inspections, and support safety compliance on the ground. Both roles are essential in ensuring industrial safety and require related certifications and industry experience.

What is Process Safety Management?

Process Safety Management (PSM) is a systematic approach to preventing the release of hazardous chemicals and managing the risks associated with processes that involve highly hazardous substances. It involves a set of interrelated principles, regulations, and practices designed to protect workers, facilities, and the environment from catastrophic incidents such as fires, explosions, and toxic releases. PSM includes elements like hazard analysis, mechanical integrity, training, and emergency planning. Organizations implementing PSM must comply with regulatory standards, such as OSHA’s PSM standard in the United States. Effective PSM enhances workplace safety and helps ensure regulatory compliance.

Is process safety a good career?

Process Safety Management is a specialized field focused on preventing accidents and ensuring safe operations in industries like chemical, oil, and manufacturing. It involves risk assessment, safety protocols, and often requires certifications such as OSHA Process Safety Management (PSM) or API standards. Careers in this area are generally stable and in demand due to the importance of safety compliance and hazard mitigation.

What is a process safety manager?

A process safety manager is responsible for developing, implementing, and maintaining safety protocols to prevent accidents in industrial processes involving hazardous materials. They often oversee risk assessments, safety audits, and compliance with regulations such as OSHA and API standards, and typically require knowledge of process engineering and safety management systems.

What is the highest paying safety job?

The highest paying safety jobs often include roles such as Process Safety Management (PSM) Engineer or Director, which require advanced technical knowledge, certifications like Certified Safety Professional (CSP), and experience in industrial environments. These positions typically offer six-figure salaries due to their responsibility for preventing major accidents and ensuring regulatory compliance.
What are the most commonly searched types of Process Safety Management jobs in Kentucky? The most popular types of Process Safety Management jobs in Kentucky are:
What are popular job titles related to Process Safety Management jobs in Kentucky? For Process Safety Management jobs in Kentucky, the most frequently searched job titles are:
What job categories do people searching Process Safety Management jobs in Kentucky look for? The top searched job categories for Process Safety Management jobs in Kentucky are:
Infographic showing various Process Safety Management job openings in Kentucky as of July 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, 1% Temporary, and 3% Contract. Highlights an 94% Physical, 2% Hybrid, and 4% Remote job distribution, with an average salary of $108,565 per year, or $52.2 per hour.

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 7 days ago


Marathon Petroleum rating

6.3

Company rating: 6.3 out of 10

Based on 202 frontline employees who took The Breakroom Quiz

65th of 86 rated oil and gas companies


Job description

An exciting career awaits you


At MPC, we're committed to being a great place to work - one that welcomes new ideas, encourages diverse perspectives, develops our people, and fosters a collaborative team environment.

RESPONSIBILITIES:
  • Leads process safety programs to ensure regulatory compliance with all elements of Process Safety Management (PSM)/Risk Management Plan (RMP), and conformance with external & internal standards. Advises on interpretation and application of internal and external standards, including Recognized and Generally Accepted Good Engineering Practices (RAGAGEP). Maintains and continuously improves local/ organization's process safety standards/plans.

  • Conducts, facilitates, and/or coordinates process safety hazard risk identification and mitigation activities, including facility siting, PHA (Process Hazard Analysis), LOPA (Layer of Protection Analysis), Management of Change (MOC), and risk calibration. Collaborates with facility personnel to ensure process safety recommendations are closed adequately in a timely manner.

  • Interacts frequently with Operations, Maintenance and Engineering personnel and others to help resolve process safety issues and instill a healthy process safety culture. Communicates, elevates, and mitigates process safety risks as appropriate. Identifies, develops, and delivers training on process safety to stakeholders.

  • Leads/participates in incident investigations, root cause analyses and reporting. Critically reviews investigation root causes and recommendations and challenges the organization to learn from incidents and prevent recurrence.

  • Conducts and/or validates process safety leak calculations and categorization with industry standards. Tracks and analyzes process safety metrics to identify trends, strengths, and improvement opportunities. Develops reports to effectively communicate metrics and trends.

  • Leads and coordinates conformance and compliance audits and assurance activities for process safety. Supports facilities with regulatory inspection and/or enforcement actions.

  • Participates in specialty industry groups to share and learn good process safety practices, advocates for sound regulations or updates to industry standards.

  • Other duties as assigned.

MINIMUM QUALIFICATIONS:
  • Bachelor's degree in Engineering (Chemical, Mechanical, Petroleum or related); OR,

  • Bachelor's degree in HES-related field with no relevant years of experience; OR,

  • High School diploma or GED with 5 years of relevant experience in a process industry (e.g., refining, midstream or petrochemical)


PREFERRED QUALIFICATIONS:
  • Bachelor's degree in Engineering (Chemical, Mechanical, Petroleum or related) with at least 2 years of relevant years of experience; OR,

  • Bachelor's degree in HES related-field with at least 5 years of relevant experience in a process industry; OR,

  • High School diploma or GED with 10 years of relevant experience in a process industry

  • Working knowledge and experience implementing process safety elements

  • General understanding and application of the process, process hazards, corrosion mechanisms and safeguards for the type of facility/unit(s) assigned

  • Understands and applies qualitative and quantitative process safety risk evaluation methods on simple scenarios and processes (e.g. MOC, PHA, LOPA, risk calibration, facility siting)

  • Understands PSM and RMP regulatory requirements as well as industry recommended practices related to process safety

As an energy industry leader, our career opportunities fuel personal and professional growth.

Location:

Catlettsburg, Kentucky

Additional locations:

Job Requisition ID:

00022979

Location Address:

11631 US Route 23

Education:

Employee Group:

Full time

Employee Subgroup:

Regular

Marathon Petroleum Company LP is an Equal Opportunity Employer and gives consideration for employment to qualified applicants without discrimination on the basis of race, color, religion, creed, sex, gender (including pregnancy, childbirth, breastfeeding or related medical conditions), sexual orientation, gender identity, gender expression, reproductive health decision-making, age, mental or physical disability, medical condition or AIDS/HIV status, ancestry, national origin, genetic information, military, veteran status, marital status, citizenship or any other status protected by applicable federal, state, or local laws. If you would like more information about your EEO rights as an applicant, click here.
If you need a reasonable accommodation for any part of the application process at Marathon Petroleum LP, please contact our Human Resources Department at talentacquisition@marathonpetroleum.com. Please specify the reasonable accommodation you are requesting, along with the job posting number in which you may be interested. A Human Resources representative will review your request and contact you to discuss a reasonable accommodation. Marathon Petroleum offers a total rewards program which includes, but is not limited to, access to health, vision, and dental insurance, paid time off, 401k matching program, paid parental leave, and educational reimbursement. Detailed benefit information is available athttps://mympcbenefits.com.The hired candidate will also be eligible for a discretionary company-sponsored annual bonus program.
Equal Opportunity Employer: Veteran / Disability

We will consider all qualified Applicants for employment, including those with arrest or conviction records, in a manner consistent with the requirements of applicable state and local laws. In reviewing criminal history in connection with a conditional offer of employment, Marathon will consider the key responsibilities of the role.


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About Marathon Petroleum

Sourced by ZipRecruiter

Marathon Petroleum Corporation, headquartered in Findlay, Ohio, US, is a leading independent petroleum refining, marketing, and transportation company. Their official website can be found at marathonpetroleum.com. The company, part of the energy sector, was established in 1887, making it one of the oldest petroleum companies in the US. It operates an integrated refining, marketing and transportation system concentrated primarily in the Midwest, Northeast, East Coast, Southeast and Gulf Coast of the United States. This includes refineries, pipelines, and terminals that process and transport crude oil and refined products.

Industry

Oil and gas extraction

Company size

10,000+ Employees

Headquarters location

Findlay, OH, US

Year founded

1887