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Process Safety Jobs (NOW HIRING)

INEOS

Process Safety Engineer

Texas City, TX · On-site

Compensation Grade The Process Safety Engineer leads and supports the site process safety agenda by strengthening Process Safety Management (PSM), risk management and regulatory compliance practices.

Perdue Farms

Process Safety Engineer

Bainbridge, PA · On-site

As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture ...

New

Kinsley Power Systems

Process Safety Engineer

Freeport, TX · On-site

$100 - $150/hr

Process Safety Engineer Location: Freeport, TX Salary: $100,000 - $150,000 Schedule: 9/80; 5/8's Relocation Available Focus: The Process Safety Engineer is responsible for supporting the plant in ...

New

Perdue Farms

Process Safety Engineer

Salisbury, MD · On-site

$101K - $151K/yr

As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture ...

New

Buckman

Process Safety Engineer

Cadet, MO · On-site

$110K - $125K/yr

Process Safety Engineer Location: Cadet, MO, USA Language: English Travel: 10% - 15% Seniority Level: Associate Buckman is a privately held, global specialty chemical company with headquarters in ...

Perdue Farms

Process Safety Engineer

Marietta, PA · On-site

As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture ...

New

Olin Corporation

Process Safety Engineer

Freeport, TX · On-site

$100K - $150K/yr

Process Safety Engineer Location: Freeport, TX Salary: $100,000 - $150,000 Schedule: 9/80; 5/8's Relocation Available Focus: The Process Safety Engineer is responsible for supporting the plant in ...

Olin Corporation

Process Safety Engineer

Lake Jackson, TX · On-site

$100K - $150K/yr

Process Safety Engineer Location: Freeport, TX Salary: $100,000 - $150,000 Schedule: 9/80; 5/8's Relocation Available Focus: The Process Safety Engineer is responsible for supporting the plant in ...

Antora Energy

Process Safety Engineer

San Jose, CA

Position Summary The Process Safety Engineer will build and lead Antora's process safety program -- a fit-for-purpose adaptation of PSM and RMP best practices that adds value and reduces risk across ...

New

TAI

Process Safety Engineer

New Castle, DE · On-site

$75K - $150K/yr

As the site's process safety expert, you'll lead key initiatives across Process Safety Management, risk reduction, compliance, and operational excellence while partnering closely with operations ...

Cenovus

Process Safety Engineer

Toledo, OH

The Process Safety Engineer supports refinery operations by identifying, assessing, and reducing process safety risks across multiple operating units. This role partners with operations, leadership ...

Default Brand

Process Safety Engineer

Pasadena, TX · On-site

$90 - $120/hr

Process Safety Engineer Supports site compliance with OSHA's Process Safety Management (PSM) rule (29 CFR Part 1910.119), the EPA's RMP rule (40 CFR Part 68), and industry best practices and ...

New

Kuraray America

Process Safety Manager

Pasadena, TX · On-site

Process Safety Manager Location: Pasadena, TX Who we are: Voted one of the Nation's Best and Brightest Companies to Work for, Kuraray America, Inc. (KAI) is a global leader in specialty chemical ...

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Process Safety information

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$38.5K

$113.2K

$157K

How much do process safety jobs pay per year?

As of Aug 20, 2026, the average yearly pay for process safety in the United States is $113,169.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is a process safety?

A Process Safety job focuses on identifying, assessing, and mitigating risks associated with industrial processes to prevent accidents, injuries, and environmental harm. Professionals in this role develop and implement safety management systems, conduct risk assessments, and ensure compliance with industry regulations. They work closely with engineering, operations, and management teams to improve workplace safety and process reliability. Their goal is to minimize hazards related to chemical, mechanical, or operational failures, ensuring a safe and sustainable work environment.

What are the typical responsibilities of a process safety professional?

A Process Safety professional is responsible for identifying and evaluating hazards associated with industrial processes and implementing measures to minimize risk. This often involves conducting risk assessments, process hazard analyses, safety audits, and ensuring compliance with industry regulations and company policies. They also develop safety procedures, provide training, and work closely with operations, engineering, and environmental teams to promote a culture of safety. The role may require responding to incidents, investigating root causes, and recommending corrective actions to prevent recurrence. These tasks demand strong technical acumen and a proactive approach to problem-solving.

What are the key skills and qualifications needed to thrive in the process safety position?

To thrive in Process Safety, you need a solid understanding of chemical engineering principles, risk assessment methodologies, and regulatory compliance, typically supported by a degree in engineering or a related technical field. Familiarity with process hazard analysis (PHA) tools such as HAZOP, LOPA, and safety management systems, as well as certifications like CSP or CIH, is often required. Strong communication, analytical thinking, and attention to detail are valuable soft skills for this role. These competencies ensure the effective identification, management, and mitigation of risks to protect people, property, and the environment in industrial settings.

How to become a process safety?

To become a process safety professional, typically a bachelor's degree in chemical engineering, safety engineering, or a related field is required. Gaining experience in process operations and safety management, along with certifications such as Certified Process Safety Professional (CPSP), can enhance job prospects. Strong knowledge of safety protocols, risk assessment, and process control tools is essential for this role.

What does a process safety specialist do?

A process safety specialist develops and implements safety protocols to prevent accidents in industrial processes involving hazardous materials. They conduct risk assessments, ensure compliance with safety regulations, and often use tools like HAZOP studies and safety management systems to minimize risks in manufacturing or chemical plants.
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Cities with the most Process Safety job openings:

What are the most commonly searched types of Process Safety jobs?

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Process Safety jobs near you
Infographic showing various Process Safety job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 17% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $113,169 per year, or $54.4 per hour.

Process Safety Engineer

INEOS

Texas City, TX • On-site

Full-time

Posted 21 days ago

INEOS rating

7.4

Company rating: 7.4 out of 10

Based on 23 frontline employees who took The Breakroom Quiz

59th of 100 rated chemical manufacturers

Job description

Excited to grow your career?
We value our talented employees, and whenever possible strive to help one of our associates grow professionally before recruiting new talent to our open positions. If you think the open position you see is right for you, we encourage you to apply!
Our people make all the difference in our success.
Compensation Grade
The Process Safety Engineer leads and supports the site process safety agenda by strengthening Process Safety Management (PSM), risk management and regulatory compliance practices. The role works across manufacturing, engineering, maintenance, operations and SHE functions to protect people, the environment, business continuity and site assets from process safety and integrity-related risks. The position serves as the site subject matter expert and technical authority for process safety practices, tools and systems.
The Main Purpose of the Role
The Process Safety Engineer improves process safety performance by influencing, facilitating and providing technical guidance and leadership across the site. This role ensures compliance with applicable legal requirements and INEOS standards, including the INEOS 20 Principles of Process and Behavioral Safety, while driving sustainable improvement in hazard identification, risk assessment, incident prevention and action-item closure.
Accountabilities of the Role
Accountability 1 - Process Safety Leadership and Compliance
  • Serve as the site subject matter expert for process safety and support consistent application of process safety requirements across the organization.
  • Lead the development, review and sustainability of site process safety policies, procedures and improvement plans to ensure compliance with legal requirements and INEOS standards.
  • Assess site policies, procedures and work practices to identify process safety risks, compliance gaps and required corrective actions.
  • Plan, lead and support process safety compliance audits and site reviews, ensuring findings are documented, assigned, tracked and resolved.
  • Develop, monitor and report key performance indicators for PSM elements, system health and regulatory compliance.
  • Provide safety reporting, risk visibility and improvement recommendations to the Site Leadership Team.
  • Facilitate the site Process Safety Committee and promote meaningful employee participation and engagement.
  • Lead or support SHE and PSM incident investigations, root cause evaluations and the development of lessons learned and preventive actions.

Accountability 2 - Hazard Identification and Risk Assessment
  • Lead and facilitate Process Hazard Analyses (PHAs), HAZOPs and Layer of Protection Analyses (LOPAs) in accordance with internal and external schedule requirements.
  • Ensure PHA and LOPA studies are properly planned, resourced, documented and completed within required timeframes.
  • Support action-item owners with scenario evaluation, challenge reviews and closure of PHA/LOPA recommendations.
  • Apply and support hazard identification, risk assessment and consequence modelling tools and methodologies.
  • Train and mentor site personnel in PHA, HAZOP, LOPA and other process safety risk assessment practices.
  • Provide guidance on Safety Instrumented System (SIS) documentation, Safety Integrity Level (SIL) scenario analysis and related functional safety evaluations.

Accountability 3 - Process Safety Systems and Technical Support
  • Act as the site technical authority for process safety-related software, tools and databases.
  • Support enhancement, troubleshooting and reliable use of process safety systems used for risk assessment, consequence modelling and action tracking.
  • Analyze process safety performance, incidents, near misses and emerging trends to identify opportunities for improvement.
  • Provide technical interpretation and guidance on process safety requirements, engineering practices and applicable standards.
  • Support Operations, Engineering, Maintenance, SHE and project teams with process safety reviews, risk assessments and technical deliverables.
  • Share lessons learned, technical guidance and process safety best practices across the site.

Accountability 4 - Planning, Assurance and Continuous Improvement
  • Participate in business and capital planning to ensure current and future process safety and regulatory requirements are considered.
  • Develop site process safety goals, assurance activities and improvement plans that strengthen capability and sustainable compliance.
  • Support timely and effective management of process safety action items, including escalation of overdue or high-risk items.
  • Coordinate process safety reviews and assurance activities to verify that safeguards, procedures and required documentation remain effective.
  • Identify improvement opportunities based on audits, investigations, industry practices, regulatory changes and INEOS guidance.
  • Promote implementation of the INEOS 20 Principles, INEOS guidance and site process safety improvement initiatives.

Accountability 5 - Training, Engagement and Organizational Capability
  • Provide process safety training and guidance to employees, leaders and cross-functional teams.
  • Influence personnel at all levels to understand and consistently apply process safety requirements.
  • Build process safety capability through coaching, mentoring and practical support to site personnel.
  • Collaborate across functions to embed process safety into daily work, maintenance activities, project execution and operational decision-making.
  • Communicate process safety risks, expectations, lessons learned and improvement priorities clearly and effectively.

Skills and Knowledge Required
Education and Experience
  • Bachelor's degree in engineering or a related technical field required.
  • Minimum of five years of Process Safety Management-related experience and plant work experience required.
  • Experience in the petrochemical, chemical manufacturing and/or oil and gas industries.
  • Direct experience supporting or leading Process Safety Management programs and the 14 elements of PSM.
  • Demonstrated experience leading or supporting HAZOP, LOPA, PHA and other risk assessment activities.
  • Previous experience managing projects or programs in a chemical manufacturing environment.

Technical Skills
  • Strong knowledge of chemical industry safety policies, regulatory requirements, manufacturing processes, products and raw materials.
  • Knowledge of process engineering assurance practices, including self-verification, barrier assurance and major-accident hazard controls.
  • Ability to evaluate process safety risks, compliance requirements and technical data and translate findings into practical improvement actions.
  • Experience with process safety software, risk assessment tools, consequence modelling and related databases.
  • Strong working knowledge of Microsoft Office 365 collaboration tools and similar applications.

Leadership and Behavioral Skills
  • Strong commitment to SHE excellence and process safety.
  • Excellent verbal and written communication skills, with the ability to communicate effectively at all levels of the organization.
  • Ability to lead, influence and build alignment across multi-disciplinary teams without direct authority.
  • Strong analytical, problem-solving and decision-making skills.
  • Ability to organize competing priorities, drive action-item closure and produce results with limited supervision.
  • Strong interpersonal and collaboration skills.

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