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Process Safety Jobs (NOW HIRING)

Process Safety Lead

Indianapolis, IN

$98.90K - $128.60K/yr

This role is the Process Safety Management technical resource in the ETC. * Become a key engineering/technical resource for the GIPSM processes across Lilly such as Mechanical Integrity, Process ...

Linde Engineering North America LLC Senior Process Safety Engineer The Woodlands, TX, United States req29059 What you will enjoy doing* (DUTIES) * Implementsafety management strategies to ensure ...

As the Director of Global Process Safety, reporting to the Sr. Director - EHSQ, you will develop and ensure the implementation of corporate level strategies, programs, and procedures to implement ...

Process Safety Engineer - Clinton, IAThis is an exempt level position.Position Summary:A Process Safety Engineer is responsible for ensuring that industrial processes operate safely and efficiently ...

Process Safety Engineer - Clinton, IA This is an exempt level position. Position Summary: A Process Safety Engineer is responsible for ensuring that industrial processes operate safely and ...

Process Safety Engineer - Decatur, IL As the Process Safety Engineer, you'll be at the forefront of leading change. Your role will be to own the implementation of progressive ADM Process Safety ...

Lead Process Safety Engineer

Tonawanda, NY

$98.50K - $128K/yr

* You will lead the development of process and plant safety engineering concepts and deliverables for Projects in the Americas including the following: * Determination of mechanical design conditions ...

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Process Safety information

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$38.5K

$113.2K

$157K

How much do process safety jobs pay per year?

As of May 29, 2026, the average yearly pay for process safety in the United States is $113,169.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is a Process Safety job?

A Process Safety job focuses on identifying, assessing, and mitigating risks associated with industrial processes to prevent accidents, injuries, and environmental harm. Professionals in this role develop and implement safety management systems, conduct risk assessments, and ensure compliance with industry regulations. They work closely with engineering, operations, and management teams to improve workplace safety and process reliability. Their goal is to minimize hazards related to chemical, mechanical, or operational failures, ensuring a safe and sustainable work environment.

What are the key skills and qualifications needed to thrive in the Process Safety position, and why are they important?

To thrive in Process Safety, you need a solid understanding of chemical engineering principles, risk assessment methodologies, and regulatory compliance, typically supported by a degree in engineering or a related technical field. Familiarity with process hazard analysis (PHA) tools such as HAZOP, LOPA, and safety management systems, as well as certifications like CSP or CIH, is often required. Strong communication, analytical thinking, and attention to detail are valuable soft skills for this role. These competencies ensure the effective identification, management, and mitigation of risks to protect people, property, and the environment in industrial settings.

What are some typical responsibilities of a Process Safety professional?

A Process Safety professional is responsible for identifying and evaluating hazards associated with industrial processes and implementing measures to minimize risk. This often involves conducting risk assessments, process hazard analyses, safety audits, and ensuring compliance with industry regulations and company policies. They also develop safety procedures, provide training, and work closely with operations, engineering, and environmental teams to promote a culture of safety. The role may require responding to incidents, investigating root causes, and recommending corrective actions to prevent recurrence. These tasks demand strong technical acumen and a proactive approach to problem-solving.
What cities are hiring for Process Safety jobs? Cities with the most Process Safety job openings:
What are the most commonly searched types of Process Safety jobs? The most popular types of Process Safety jobs are:
What states have the most Process Safety jobs? States with the most job openings for Process Safety jobs include:
Infographic showing various Process Safety job openings in the United States as of May 2026, with employment types broken down into 1% As Needed, 71% Full Time, 24% Part Time, 1% Temporary, and 3% Contract. Highlights an 95% Physical, 1% Hybrid, and 4% Remote job distribution, with an average salary of $113,169 per year, or $54.4 per hour.
Site Process Safety Leader II

Site Process Safety Leader II

International Flavors & Fragrances, Inc.

New Brunswick, NJ • On-site

Full-time

Posted 20 days ago


International Flavors & Fragrances rating

8.1

Company rating: 8.1 out of 10

Based on 37 frontline employees who took The Breakroom Quiz

104th of 511 rated manufacturers


Job description

Job Summary
The Process Safety Team Leader II provides advanced leadership and technical expertise to ensure effective implementation of OSHA PSM and EPA RMP programs within the manufacturing site. This role drives regulatory compliance, risk reduction, and process safety culture by leading PHAs, overseeing MOC and PSSR processes, maintaining critical process safety documentation, and supporting safe and reliable operations.
The position collaborates closely with Operations, Engineering, and Maintenance to identify process hazards, implement mitigation strategies, and support continuous improvement of safety systems. Responsibilities include conducting or facilitating hazard analyses, leading incident investigations, ensuring quality and timely completion of PSM elements, delivering process safety training, and supporting capital project safety reviews.
The ideal candidate has 8+ years of experience in chemical manufacturing or process safety-related roles, strong knowledge of PSM/RMP requirements, and the ability to coach teams while influencing across departments. This role is key to promoting safe operations, maintaining compliance, and strengthening IFF's overall process safety performance.
Process Safety Site Leader II is expected to provide leadership, technical expertise, and coordination for the site's Process Safety Management (PSM) activities. This role ensures compliance with regulatory and company process safety standards, supports safe and reliable operations, and drives continuous improvement across manufacturing units and capital projects.
The position partners closely with Operations, Engineering, Maintenance, Pilot Plant, and corporate EHS to identify and mitigate process safety risks, strengthen safety culture, and ensure effective implementation of process safety systems.
KEY RESPONSIBILITIES
  • Lead the implementation, maintenance, and continuous improvement of OSHA 29 CFR 1910.119 PSM and EPA RMP elements.
  • Ensure timely completion, documentation, and quality of process safety programs including PHA, MOC, PSSR, mechanical integrity, incident investigation, and operating procedures.
  • Serve as the primary contact for internal and external audits related to process safety; develop and track corrective action plans.
  • Maintain deep knowledge of federal, state, and local regulatory requirements affecting process safety.
  • Facilitate or lead Process Hazard Analyses (HAZOP, FMEA, What-If, LOPA) for existing operations, new processes, and capital projects.
  • Conduct risk assessments to identify and prioritize mitigation strategies; support implementation through collaboration with Operations and Engineering.
  • Review process design changes, engineering drawings, and safety-critical systems for compliance with PSM standards.
  • Oversee the Management of Change (MOC) process, ensuring proper evaluation, approvals, and documentation for changes to processes, chemicals, and equipment.
  • Lead Pre-Startup Safety Reviews (PSSRs) to ensure safe commissioning of new or modified equipment.
  • Maintain accurate process safety documentation such as P&IDs, PFDs, process descriptions, relief system design information, and safe operating limits.
  • Develop and deliver process safety training for operators, maintenance personnel, engineers, and leadership.
  • Coach cross-functional teams to strengthen understanding and implementation of process safety principles.
  • Support initiatives to foster a positive process safety culture aligned with IFF values and safety expectations.
  • Lead or support investigations of process safety incidents and near misses; drive root cause analysis and corrective action implementation.
  • Track and analyze leading and lagging process safety metrics; identify trends and recommend preventive actions.

Technical Expertise & Continuous Improvement
  • Provide expert technical support on process safety design, safe work practices, relief systems, and hazard controls.
  • Work closely with Engineering on capital projects to ensure compliance with process safety requirements throughout project lifecycle.
  • Champion continuous improvement initiatives to strengthen reliability, risk reduction, and regulatory compliance.

QUALIFICATIONS
Education
  • Bachelor's degree in Chemical Engineering, Mechanical Engineering, Environmental Engineering, Chemistry, or related technical field required.
  • Advanced degree preferred.

Experience
  • 8+ years of experience in process safety, chemical manufacturing, or EHS-related roles.
  • Strong working knowledge of OSHA PSM, EPA RMP, NFPA codes, API standards, and Responsible Care principles.
  • Experience leading PHAs, HAZOPs, LOPA and/or other hazard analysis methodologies strongly preferred.
  • Prior team leadership or project leadership experience preferred.

Skills & Competencies
  • Strong analytical, problem-solving, and root-cause investigation capabilities.
  • Ability to lead cross-functional teams and influence without direct authority.
  • Solid communication skills for technical and non-technical audiences.
  • Proficiency with process safety software tools (PHA-Pro, PHAWorks, or equivalent).
  • Proficiency with MOC software tools (ETQ, Intelex, Cority or equivalent).

Strong organizational skills; ability to manage multiple programs and priorities
We are a global leader in taste, scent, and nutrition, offering our customers a broader range of natural solutions and accelerating our growth strategy. At IFF, we believe that your uniqueness unleashes our potential. We value the diverse mosaic of the ethnicity, national origin, race, age, sex, or veteran status. We strive for an inclusive workplace that allows each of our colleagues to bring their authentic self to work regardless of their religion, gender identity & expression, sexual orientation, or disability.
Visit IFF.com/careers/workplace-diversity-and-inclusion to learn more
Salary Ranges:
$60064- $75080

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