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Process Safety Jobs in Pittsburgh, PA (NOW HIRING)

Coherent

Manufacturing Process Operator Trainee

Saxonburg, PA · On-site

$17.25 - $22/hr

Strictly adhere to safety procedures, policies, and protocols to minimize risk when working with hazardous materials. * Participate in Process Safety Management (PSM) activities and comply with OSHA ...

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Process Safety information

See Pittsburgh, PA salary details

$37.4K

$109.9K

$152.4K

How much do process safety jobs pay per year?

As of Aug 28, 2026, the average yearly pay for process safety in Pittsburgh, PA is $109,866.00, according to ZipRecruiter salary data. Most workers in this role earn between $96,100.00 and $125,200.00 per year, depending on experience, location, and employer.

What is a process safety?

A Process Safety job focuses on identifying, assessing, and mitigating risks associated with industrial processes to prevent accidents, injuries, and environmental harm. Professionals in this role develop and implement safety management systems, conduct risk assessments, and ensure compliance with industry regulations. They work closely with engineering, operations, and management teams to improve workplace safety and process reliability. Their goal is to minimize hazards related to chemical, mechanical, or operational failures, ensuring a safe and sustainable work environment.

What are the typical responsibilities of a process safety professional?

A Process Safety professional is responsible for identifying and evaluating hazards associated with industrial processes and implementing measures to minimize risk. This often involves conducting risk assessments, process hazard analyses, safety audits, and ensuring compliance with industry regulations and company policies. They also develop safety procedures, provide training, and work closely with operations, engineering, and environmental teams to promote a culture of safety. The role may require responding to incidents, investigating root causes, and recommending corrective actions to prevent recurrence. These tasks demand strong technical acumen and a proactive approach to problem-solving.

What are the key skills and qualifications needed to thrive in the process safety position?

To thrive in Process Safety, you need a solid understanding of chemical engineering principles, risk assessment methodologies, and regulatory compliance, typically supported by a degree in engineering or a related technical field. Familiarity with process hazard analysis (PHA) tools such as HAZOP, LOPA, and safety management systems, as well as certifications like CSP or CIH, is often required. Strong communication, analytical thinking, and attention to detail are valuable soft skills for this role. These competencies ensure the effective identification, management, and mitigation of risks to protect people, property, and the environment in industrial settings.

How to become a process safety?

To become a process safety professional, typically a bachelor's degree in chemical engineering, safety engineering, or a related field is required. Gaining experience in process operations and safety management, along with certifications such as Certified Process Safety Professional (CPSP), can enhance job prospects. Strong knowledge of safety protocols, risk assessment, and process control tools is essential for this role.

What does a process safety specialist do?

A process safety specialist develops and implements safety protocols to prevent accidents in industrial processes involving hazardous materials. They conduct risk assessments, ensure compliance with safety regulations, and often use tools like HAZOP studies and safety management systems to minimize risks in manufacturing or chemical plants.

What are the most commonly searched types of Process Safety jobs in Pittsburgh, PA?

The most popular types of Process Safety jobs in Pittsburgh, PA are:

What are popular job titles related to Process Safety jobs in Pittsburgh, PA?

For Process Safety jobs in Pittsburgh, PA, the most frequently searched job titles are:

What job categories do people searching Process Safety jobs in Pittsburgh, PA look for?

The top searched job categories for Process Safety jobs in Pittsburgh, PA are:

Process Safety jobs near you
Infographic showing various Process Safety job openings in Pittsburgh, PA as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $109,866 per year, or $52.8 per hour.

Senior Process Engineer

Pittsburgh, PA • On-site

McCarl's Technical Services
See more jobs at McCarl's Technical Servicesexternal

$101K - $130K/yr

Full-time

Re-posted 28 days ago

Job description

About the Job:

As McCarl's continues to experience success and increasing demand for the high-quality services we provide, we are excited to offer new opportunities for growth and advancement. Our continued national expansion means that we are actively seeking dedicated, innovative, and forward-thinking professionals to join our team. If you're looking for a dynamic work environment where your contributions are valued and where you can grow alongside a company that is committed to excellence, McCarl's Technical Services (MTS) offers the ideal environment. We believe in investing in our people and providing the resources and support needed to help you reach your full potential. McCarl's fosters a culture of collaboration, innovation, and commitment to excellence. Join us and be part of a thriving company with endless possibilities for career development.

General Purpose:

Responsible for process engineering with a strong focus on process safety, leading the creation of deliverables for engineering and construction projects. Typical industries include chemical, oil & gas, pharmaceutical, minerals & metals. This role collaborates across Engineering & Design as well as with McCarl's construction and maintenance teams.

Essential Duties and Responsibilities:

  • Create process engineering deliverables, including design, analysis, and optimization of industrial processes in the heavy industrial sector.
  • Develop process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), material and energy balances, and other process engineering deliverables.
  • Develop and revise engineering design procedures and technical specifications.
  • Possess a working knowledge of process control systems and process safety design.
  • Participate in process hazard analyses (PHA) including HAZOP, LOPA, and SIL assessments and take ownership of resulting action items.
  • Provide technical guidance on process safety regulations and best practices (e.g., OSHA, PSM, EPA, RMP).
  • Review and advise on process design to ensure adherence to safety standards and regulations.
  • Develop sketches and coordinate the completion of associated models with the design team.
  • Lead Design Reviews and Lesson Learned sessions.
  • Liaison with other discipline engineers to ensure design and engineering conformance to the process.
  • Assist clients' technical teams in the definition and development of essential process engineering work, design approach and design criteria for projects.
  • Provide cost estimating support for process engineering proposals (hours, quantities, scope definition, etc.).
  • Provide technical support for construction or operating sites, as needed.
  • Monitor and report as required on the status of process engineering and safety projects.
  • Effectively communicate and project the core values of McCarl's.
  • Maintain effective interpersonal communications at all levels.
  • Perform other duties as assigned by manager/supervisor.

Qualifications:

  • Bachelor of Science degree in chemical engineering or a related engineering discipline with experience in industrial processes and design for heavy industry.
  • Demonstrated experience in process safety, including PHA participation, PSM implementation, and compliance.
  • Working knowledge of industry standard design practices, good mechanical aptitude, and general knowledge of engineering principles.
  • Understanding of standards and specifications (e.g., ASME, API, NFPA, AIChE, CCPS, OSHA, EPA).
  • Ability to attain and promote good customer relationships (both internal and external).
  • Proficient in the use of process simulation software or willing to learn would be a plus.
  • Ability to safely visit sites to walk down scope and meet with internal and external stakeholders.
  • Basic computer skills in Microsoft Office. Experience in CAD software would be a plus.
  • Possess (or ability to obtain) OSHA 10.
  • Ability to manage multiple projects simultaneously and prioritize effectively.
  • Excellent written and presentation skills and a comprehensive understanding of the English language.

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