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Process Safety Jobs in Illinois (NOW HIRING)

Ecolab

Process Safety Engineer

Joliet, IL · On-site

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation ...

Ecolab Inc.

Process Safety Engineer

Joliet, IL · On-site

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation ...

Ecolab

Process Safety Engineer

Joliet, IL

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation ...

Archer Daniels Midland

Process Safety Engineer - Decatur, IL As the Process Safety Engineer, you'll be at the forefront of leading change. Your role will be to own the implementation of progressive ADM Process Safety ...

ADM

Process Safety Engineer - Decatur, IL

Decatur, IL · On-site

$72K - $136K/yr

Process Safety Engineer - Decatur, ILAs the Process Safety Engineer, you'll be at the forefront of leading change. Your role will be to own the implementation of progressive ADM Process Safety ...

Orbia

HSE Process Safety Manager

Henry, IL · On-site

Polymer Solutions (Vestolit), an Orbia business, is looking for a Health, Safety, Environment/Process Safety Manager to support our business from our Henry site. This position must provide ...

Orbia

HSE Process Safety Manager

Henry, IL · On-site

Polymer Solutions (Vestolit), an Orbia business, is looking for a Health, Safety, Environment/Process Safety Manager to support our business from our Henry site. This position must provide ...

Archer Daniels Midland

Safety Relief Process Engineer - Decatur, IL This is a permanent, full-time, exempt-level position located on-site at our location in Decatur, IL. Job Summary: The Safety Relief Process Engineer will ...

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Process Safety information

See Illinois salary details

$37.3K

$109.7K

$152.1K

How much do process safety jobs pay per year?

As of Jul 31, 2026, the average yearly pay for process safety in Illinois is $109,663.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,900.00 and $125,000.00 per year, depending on experience, location, and employer.

What are some typical responsibilities of a Process Safety professional?

A Process Safety professional is responsible for identifying and evaluating hazards associated with industrial processes and implementing measures to minimize risk. This often involves conducting risk assessments, process hazard analyses, safety audits, and ensuring compliance with industry regulations and company policies. They also develop safety procedures, provide training, and work closely with operations, engineering, and environmental teams to promote a culture of safety. The role may require responding to incidents, investigating root causes, and recommending corrective actions to prevent recurrence. These tasks demand strong technical acumen and a proactive approach to problem-solving.

What is a Process Safety job?

A Process Safety job focuses on identifying, assessing, and mitigating risks associated with industrial processes to prevent accidents, injuries, and environmental harm. Professionals in this role develop and implement safety management systems, conduct risk assessments, and ensure compliance with industry regulations. They work closely with engineering, operations, and management teams to improve workplace safety and process reliability. Their goal is to minimize hazards related to chemical, mechanical, or operational failures, ensuring a safe and sustainable work environment.

What are the key skills and qualifications needed to thrive in the Process Safety position, and why are they important?

To thrive in Process Safety, you need a solid understanding of chemical engineering principles, risk assessment methodologies, and regulatory compliance, typically supported by a degree in engineering or a related technical field. Familiarity with process hazard analysis (PHA) tools such as HAZOP, LOPA, and safety management systems, as well as certifications like CSP or CIH, is often required. Strong communication, analytical thinking, and attention to detail are valuable soft skills for this role. These competencies ensure the effective identification, management, and mitigation of risks to protect people, property, and the environment in industrial settings.

What are the most commonly searched types of Process Safety jobs in Illinois? The most popular types of Process Safety jobs in Illinois are:
What are popular job titles related to Process Safety jobs in Illinois? For Process Safety jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Process Safety jobs in Illinois look for? The top searched job categories for Process Safety jobs in Illinois are:
Process Safety jobs near you
Infographic showing various Process Safety job openings in Illinois as of July 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 1% Temporary, and 3% Contract. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $109,663 per year, or $52.7 per hour.

Process Safety Engineer

Ecolab

Joliet, IL • On-site

$107K - $161K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 28 days ago

Ecolab rating

7.5

Company rating: 7.5 out of 10

Based on 209 frontline employees who took The Breakroom Quiz

56th of 100 rated chemical manufacturers

Job description

Join the Ecolab manufacturing operation as our Process Safety Engineer (PHA facilitator). The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation, and improvement of chemical processes, plants through facilitation of Process Hazard Analyses (PHAs). Provide recommendations for appropriate practical improvements and support close out of recommendations. This role may be called upon for regional process safety support participating in internal compliance audits.
What You Will Do:
  • Primary responsibility will be to provide Process Hazard Analysis studies support which includes:
    • Prepare, facilitate, and scribe PHA studies through a variety of methodologies (What-If, Checklist, HAZOP, HAZID, etc.) and Layer of Protection Analysis (LOPA) and including facility siting, human factors.
    • Understand and comply with internal policies, standards and recognized and generally accepted good engineering practices relating to PHAs.
    • Ensure PHA scenarios, consequences, safeguards, and recommendations are complete and correctly identified and captured in the PHA software (PHAPro)
    • Write and review technical reports.
    • Read and interpret process documentation, piping and instrumentation drawings (P&ID), mechanical drawings, process flow diagrams, block flow diagrams, electrical line diagram, hazardous area classification drawings.
    • Ability to conduct PHAs and/or training in person as well as virtual
    • Provide training to meet the needs of personal at sites to participate and execute PHAs
    • Mentor associates at manufacturing sites to coach and develop PHA skills across the region
    • Build and maintain oversight of regional PHA calendar / status of PHAs and KPIs for the region
    • Provide quality assurance of recommendation close out

Position Details:
  • Up to 40% travel required
  • Will be based at one of our U.S. manufacturing site locations, Joliet, IL, Fresno, TX, or Garyville, LA are preferred

Minimum Qualifications:
  • Bachelors degree in an engineering field (chemical, electrical, mechanical, safety) or related
  • 5 years' experience in a chemical manufacturing environment
  • 3 years' experience in PHA facilitation in batch chemical industry in process safety, production, engineering or notified body
  • Excellent English verbal and written communication skills, interpersonal skills, facilitation skills, and client service
  • No immigration sponsorship is available for this role

Preferred Qualifications:
  • 10 years experience in a chemical manufacturing environment
  • Self-motivated, independent, organized, able work effectively under direction of senior engineers, handle multiple work assignments and projects and seek professional growth and development
  • Experience and expertise in reactive chemistry hazard management
  • Experience developing and evaluating/auditing PSM management systems
  • Experience with Quantitative Risk Assessment, fault tree/event tree analysis, fire, explosion and toxic gas release modeling
  • Experience and expertise in dust hazard management, evaluating processes for dust hazard fire and explosion risks (DHA)

Annual or Hourly Compensation Range:
The base salary range for this position is $107,600 - 161,500. This position is eligible for annual bonus pay based on performance, per plan terms. Many factors are taken into consideration when determining compensation, such as experience, education, training, geography, etc. We comply with all minimum wage and overtime laws.
Benefits
Ecolab provides the following benefits: medical, dental, vision, life insurance, accident insurance, critical illness insurance, hospital indemnity insurance, auto insurance, home insurance, pet insurance, identity theft protection, short-term and long-term disability, 401k, pension plans, retirement health care benefits, short-term incentives, vacation (12 days), holidays, parental leave, employee stock purchase plans (Full-Time Associates), discount on day care services and caregiver services, adoption assistance, group legal services, employee assistance program, employee discount program, and education assistance program, on-Site childcare and fitness facilities may be available at select Ecolab locations. Click here for additional benefits information. If you are viewing this posting on a site other than our Ecolab Career website, view our benefits at jobs.ecolab.com/working-here.
Potential Customer Requirements Notice
To meet customer requirements and comply with local or state regulations, applicants for certain customer-facing roles may need to:
- Undergo additional background screens and/or drug/alcohol testing for customer credentialing.
- Be fully vaccinated for COVID-19, including a booster if eligible, unless a religious or medical accommodation is requested by the applicant and approved by Ecolab.
Americans with Disabilities Act (ADA)
Ecolab will provide reasonable accommodation (such as a qualified sign language interpreter or other personal assistance) with our application process upon request as required to comply with applicable laws. If you have a disability and require accommodation assistance in this application process, please visit the Recruiting Support link in the footer of each page of our career website.

What Ecolab employees say

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Hours and flexibility

Workplace

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About Ecolab

Sourced by ZipRecruiter

Ecolab is a global sustainability leader offering water, hygiene and infection prevention solutions and services that protect people and the resources vital to life.

Industry

Manufacturing

Company size

10,000+ Employees

Headquarters location

Saint Paul, MN, US

Year founded

1923

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