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Process Safety Jobs in Illinois (NOW HIRING)

Polymer Solutions (Vestolit), an Orbia business, is looking for a Health, Safety, Environment/Process Safety Manager to support our business from our Henry site. This position must provide ...

Responsible for assisting the Manager Safety & Process Safety in reviewing, revising and implementing company Safety and Health policies, procedures and systems to promote worker safety and health.

Responsible for assisting the Manager Safety & Process Safety in reviewing, revising and implementing company Safety and Health policies, procedures and systems to promote worker safety and health.

Position Overview The Process Safety Management (PSM) Engineer leads process risk reduction initiatives across multiple manufacturing facilities handling flammable materials. This role serves as the ...

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

The name Sotera Health was inspired by Soteria, the Greek goddess of safety, and reflects the ... Designs robust processes that meet quality, safety, and regulatory standards, with scalability ...

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$111K/yr

* You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$111K/yr

* You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

HSE Engineer II

Des Plaines, IL · On-site

$95K - $143K/yr

As a Process Safety Engineer here at Honeywell, you will be responsible for overseeing and directing the organization's Process Safety engineering efforts. You will ensure the highest standards of ...

ResponsibilitiesExecute best-in-class safety, process safety, and environmental performance in the design, construction, startup, and continued operation of our facility. Through mentoring/direction ...

New

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$90K - $132K/yr

You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

Showing results 21-40

Process Safety information

See Illinois salary details

$37.3K

$109.7K

$152.1K

How much do process safety jobs pay per year?

As of Aug 22, 2026, the average yearly pay for process safety in Illinois is $109,663.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,900.00 and $125,000.00 per year, depending on experience, location, and employer.

What is a process safety?

A Process Safety job focuses on identifying, assessing, and mitigating risks associated with industrial processes to prevent accidents, injuries, and environmental harm. Professionals in this role develop and implement safety management systems, conduct risk assessments, and ensure compliance with industry regulations. They work closely with engineering, operations, and management teams to improve workplace safety and process reliability. Their goal is to minimize hazards related to chemical, mechanical, or operational failures, ensuring a safe and sustainable work environment.

What are the typical responsibilities of a process safety professional?

A Process Safety professional is responsible for identifying and evaluating hazards associated with industrial processes and implementing measures to minimize risk. This often involves conducting risk assessments, process hazard analyses, safety audits, and ensuring compliance with industry regulations and company policies. They also develop safety procedures, provide training, and work closely with operations, engineering, and environmental teams to promote a culture of safety. The role may require responding to incidents, investigating root causes, and recommending corrective actions to prevent recurrence. These tasks demand strong technical acumen and a proactive approach to problem-solving.

What are the key skills and qualifications needed to thrive in the process safety position?

To thrive in Process Safety, you need a solid understanding of chemical engineering principles, risk assessment methodologies, and regulatory compliance, typically supported by a degree in engineering or a related technical field. Familiarity with process hazard analysis (PHA) tools such as HAZOP, LOPA, and safety management systems, as well as certifications like CSP or CIH, is often required. Strong communication, analytical thinking, and attention to detail are valuable soft skills for this role. These competencies ensure the effective identification, management, and mitigation of risks to protect people, property, and the environment in industrial settings.

How to become a process safety?

To become a process safety professional, typically a bachelor's degree in chemical engineering, safety engineering, or a related field is required. Gaining experience in process operations and safety management, along with certifications such as Certified Process Safety Professional (CPSP), can enhance job prospects. Strong knowledge of safety protocols, risk assessment, and process control tools is essential for this role.

What does a process safety specialist do?

A process safety specialist develops and implements safety protocols to prevent accidents in industrial processes involving hazardous materials. They conduct risk assessments, ensure compliance with safety regulations, and often use tools like HAZOP studies and safety management systems to minimize risks in manufacturing or chemical plants.

What are the most commonly searched types of Process Safety jobs in Illinois?

The most popular types of Process Safety jobs in Illinois are:

What job categories do people searching Process Safety jobs in Illinois look for?

The top searched job categories for Process Safety jobs in Illinois are:

Infographic showing various Process Safety job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $109,663 per year, or $52.7 per hour.

Lead Engineer, Process Safety

Saudi Basic Industries Corp.

Ottawa, IL • On-site

$114K - $149K/yr

Full-time

Posted 27 days ago


Job description

Lead Engineer, Process Safety
Manufacturing & EHSS
Posting Start Date: 8/13/26
Posting End Date:
Location:
USA-Ottawa
Pay Range:
$114,749 - $149,938
Chemistry that Matters™
A career at SABIC provides you with an opportunity to leave a lasting positive impact to the world and yourself. From excellent health and well-being benefits to our comprehensive learning programs. We offer a wide range of benefits and offerings that recognize that our people have unique motivations and ambitions. It's all about matching what matters to you with what matters to us. Let's explore what matters!
As one of the world's largest diversified chemical companies, we activate the power of human capital to address society's future challenges. Through partnerships, we enable life-saving medical innovations and help fight world hunger. We are driving the circular economy for the benefit of communities and our planet through sustainability initiatives, such as our TRUCIRCLE™ portfolio. Today, the company serves customers in more than 140 countries with a global workforce of close to 29,000 talented individuals. Our values - Inspire, Engage, Create, and Deliver - are the foundation of our success. To learn more about these and how we strive to Be the Impact, click here: www.sabic.com/en/careers/benefits-that-matter/career-matters/SABIC-Leadership-Way
Our purpose is "Chemistry that Matters". This is what drives us to do what we do. "Chemistry" goes beyond applying science and technology to enhance the supply of essential materials to the world. It is how we work, to build long-lasting relationships of trust. "What Matters" is making a meaningful impact for the world - through the customers and communities we collaborate with, so that we succeed and grow together.
It is all about matching what matters to you with what matters to us. We are mindful about the importance of the team we are building and how our team members impact to our culture. We believe that good ideas come from anywhere, being inclusive to diverse perspectives is stimulating, encourages innovation and is critical to our mission. Let us explore this together!
Job Summary
The regional process safety engineer is responsible for compliance with all PSM and RMP programs across a multi-site manufacturing organization. The position reports to the ABS Group Asset Engineering Manager which reports to the ABS Group Technical Senior Manager.
Job Responsibilities
  • Ensures individual site regulatory compliance with all PSM and RMP standards
  • Provides technical expertise with respect to local and applicable international PSM policies, standards, and best practices across the region
  • Owns PSM Initiatives/Action closure(SAFER) in relation to CAPEX process/projects, etc
  • Support PSM auditing, measure performance and compliance with global policies and standards and applicable regulatory requirements,
  • Develops and drives team performance to assure achievement of all defined PSM and RMP KPIs and metrics
  • Serve as SME for PSM investigations and compliance activities, as assigned
  • Facilitate MOC process (initiation to action closure) at regional/local level
  • Develops and mentors team members by encouraging and supporting technical career advancement

What Matters to SABIC
  • BS/MS Degree in an Engineering discipline.
  • Minimum 6 years PSM experience in a petrochemical or industrial environment is required.
  • Advanced knowledge of Process Safety Management rules and regulations.
  • Proficient knowledge of Process Safety Management rules and regulations
  • Demonstrated experience with Management of Change (MOC) and Process Hazard Analysis (PHA) applications.
  • Familiarity with industrial codes and standards such as Responsible Care, process safety and risk management elements
  • Experience leading continuous improvement initiatives
  • Excellent leadership and communication skills.

Physical Requirements: 50% of time (desk/computer work), 50% of time (standing/walking), normal walking throughout the plant
Eligibility Requirements
  • You must submit your application for employment online to be considered. Please submit your resume using the "Apply Now/Apply" option on this page.
  • You must be 18 years or older
  • Applicants must be currently authorized to work for SABIC in the United States on a full-time basis.

Work Availability
Regular, predictable attendance is an essential function of this position. Applicants must be regularly available and willing to work during assigned hours of operation and such other hours as the company determines are necessary or desirable to meet business needs
We are proud to be a diverse and an equal opportunity employer. We are fully committed to a culture of respect and inclusion.