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Process Safety Manager Jobs (NOW HIRING)

TAI

Process Safety Engineer

New Castle, DE · On-site

$75K - $150K/yr

As the site's process safety expert, you'll lead key initiatives across Process Safety Management, risk reduction, compliance, and operational excellence while partnering closely with operations ...

A2H , Inc.

Process Safety Management Lead

Beaumont, TX · On-site

... site EHS Manager. As a Process Safety Management Lead you will work to identify process safety risks within chemical manufacturing operations and will develop, propose, and implement mitigation ...

Nufarm Limited

Process Safety Engineer

Chicago Heights, IL · On-site

$111 - $150/hr

Lead and support Management of Change (MOC) activities, ensuring technical and organizational risks are appropriately assessed. * Drive continuous improvement initiatives and challenge existing ...

New

L3HHCM20

Process Safety Management/Engineer

Camden, AR · On-site

Process Safety Management/Engineer Job Code: 38006 Job Location: Camden, AR Job Schedule: 4/10: Employees work 10 hour days, 4 days a week We are seeking a Process Safety Management/Engineer skilled ...

Buckman

Process Safety Engineer

Cadet, MO · On-site

$110K - $125K/yr

The Process Safety Engineer is responsible for leading and managing process safety initiatives to ensure compliance with regulatory requirements and best practices. This role focuses on identifying ...

Cenovus

Process Safety Engineer

Toledo, OH · On-site

Lead process safety risk assessments and risk management activities to identify, evaluate, and reduce operational risk across the refinery. * Ensure compliance with OSHA Process Safety Management ...

Olin Corporation

Process Safety Engineer

Freeport, TX · On-site

$100K - $150K/yr

The Process Safety Engineer is responsible for supporting the plant in development and ... Manage and lead Process Hazard Analysis (PHA), Layer of Protection Analysis (LOPA), HazOp, FMEA and ...

Olin Corporation

Process Safety Engineer

Lake Jackson, TX · On-site

$100K - $150K/yr

The Process Safety Engineer is responsible for supporting the plant in development and ... Manage and lead Process Hazard Analysis (PHA), Layer of Protection Analysis (LOPA), HazOp, FMEA and ...

INEOS

Process Safety Engineer

Texas City, TX · On-site

Compensation Grade The Process Safety Engineer leads and supports the site process safety agenda by strengthening Process Safety Management (PSM), risk management and regulatory compliance practices.

Default Brand

Process Safety Engineer

Pasadena, TX · On-site

$90 - $120/hr

Process Safety Engineer Supports site compliance with OSHA's Process Safety Management (PSM) rule ... Manage and lead Process Hazard Analysis (PHA), Layer of Protection Analysis (LOPA), Facility Siting ...

New

INEOS Belgium

Process Safety Engineer

Alvin, TX · On-site

$105 - $156/hr

The Main Purpose of the Role The Chocolate Bayou Site Process Safety Engineer will assist in Process Safety and Integrity Management (PSIM) performance by influencing, facilitating, providing ...

New

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Process Safety Manager information

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$34K

$101.7K

$166.5K

How much do process safety manager jobs pay per year?

As of Aug 20, 2026, the average yearly pay for process safety manager in the United States is $101,733.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,500.00 and $129,500.00 per year, depending on experience, location, and employer.

What is a process safety manager?

A Process Safety Manager is responsible for developing, implementing, and overseeing safety programs to prevent accidents and ensure compliance with regulations in industries that handle hazardous materials. They assess risks, conduct safety audits, and enforce protocols to mitigate process-related hazards. Their role involves collaborating with engineering, operations, and regulatory teams to maintain a safe work environment.

What are typical challenges faced by process safety managers in their daily work?

Process Safety Managers often face challenges such as staying up to date with evolving safety regulations, identifying and mitigating potential process hazards, and ensuring consistent safety culture across diverse teams. They may also encounter obstacles when implementing new risk management measures or persuading others to adopt best practices. Frequent cross-functional collaboration is necessary, as they work with engineering, operations, and EHS teams to assess risks and develop solutions. Adapting to new technologies and maintaining meticulous documentation are important for ongoing compliance and continuous improvement.

What are the key skills and qualifications needed to thrive as a process safety manager?

A Process Safety Manager needs a solid background in chemical or process engineering, risk assessment, and regulatory compliance, often supported by a related degree and industry experience. Familiarity with tools like HAZOP, LOPA, safety management systems (SMS), and certifications such as CSP or CIH is commonly required in this role. Strong analytical, communication, and leadership skills are crucial for driving safety initiatives and collaborating across teams. These competencies are essential to ensure workplace safety, prevent incidents, and maintain regulatory standards in hazardous environments.

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Process Safety Manager jobs near you
Infographic showing various Process Safety Manager job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 17% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $101,733 per year, or $48.9 per hour.

Process Safety Engineer

TAI

New Castle, DE • On-site

$75K - $150K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Re-posted 4 days ago

Job description

About the Role:
Join a leading chemical manufacturing facility as a Process Safety Specialist and play a critical role in ensuring safe, reliable, and efficient operations. As the site's process safety expert, you'll lead key initiatives across Process Safety Management, risk reduction, compliance, and operational excellence while partnering closely with operations, engineering, maintenance, and EHS teams. This is a highly visible position with the opportunity to drive meaningful improvements that protect people, assets, and the environment.
About TAI:
TAI brings together engineering, construction, systems integration, on-site services, and technical services - combining proven execution with trusted expertise to support clients across the entire project lifecycle. Team members at TAI are capable, well-rounded, flexible, and optimistic. We have found that the best employees are the ones who recognize the importance of what they do and the ones who let that guide them in the actions they take. More than any skill, we seek people who make decisions that support the common good. We work for our clients, and we work for one another.
Here's a glimpse into your day to day:
  • Lead and continuously improve the site's Process Safety Management (PSM) program in accordance with OSHA regulations and corporate process safety standards.
  • Facilitate Process Hazard Analyses (PHA), document recommendations, and drive corrective actions to completion.
  • Lead Pre-Startup Safety Reviews (PSSR) for new and modified equipment to ensure safe startup and regulatory compliance.
  • Manage the site's Management of Change (MOC) process, ensuring modifications are properly reviewed, documented, and implemented.
  • Coordinate and conduct Process Safety Management compliance audits and oversee corrective action plans.
  • Serve as the site's technical resource for process safety, providing guidance to operations, engineering, maintenance, and leadership.
  • Maintain and support the facility's EPA Risk Management Program (RMP), including regulatory reporting and prevention program requirements.
  • Analyze process safety metrics and trends to identify opportunities for continuous improvement.
  • Partner with cross-functional teams to strengthen risk management, process reliability, and operational excellence.
  • Champion a proactive safety culture through coaching, collaboration, and employee engagement.

You'll be a perfect fit if you have:
  • Bachelor's degree in Chemical Engineering or a related engineering discipline preferred.
  • Certified Safety Professional (CSP) designation preferred.
  • 7+ years of experience in chemical manufacturing or a similar process industry.
  • 3+ years of direct experience with OSHA Process Safety Management (PSM) compliance.
  • Strong working knowledge of OSHA PSM and EPA Risk Management Program (RMP) regulations.
  • Experience leading Process Hazard Analyses (PHA), Management of Change (MOC), Pre-Startup Safety Reviews (PSSR), and compliance audits.
  • Familiarity with quantitative risk assessments, consequence modeling, reaction kinetics, and pressure relief analysis.
  • Experience with process safety modeling software such as PHAST or similar tools is preferred.
  • Strong communication, leadership, and project management skills with the ability to influence across multiple departments.
  • Self-motivated, detail-oriented, and capable of managing multiple priorities in a fast-paced manufacturing environment.

Compensation and Benefits:
  • Pay: $75,000-150,000 Annually (depending on experience)
  • Eligible for overtime pay
  • Annual Profit Sharing Bonus (variable)
  • PTO and Paid Holidays
  • Health Benefits: Employee through family level coverage for medical, dental, and vision insurances. Company funded life and long-term disability insurances. Short Term Disability, FSA, HSA, EAP, and supplemental life insurances (employee - family) are also available!
  • 401(k)with employer match

Other Offerings:
  • The opportunity to make a real impact on a variety of industry-leading projects.
  • The ability to balance your work and family activities.
  • Flexible work schedule
  • Work in a dynamic and collaborative environment that values creativity and innovation.
  • A chance to learn and grow alongside some of the brightest minds in engineering.
  • Professional Development, Tuition Reimbursement, and Association Membership Reimbursements.

Discover what makes TAI a top-20 manufacturing partner, according to Engineering News-Record (ENR), and one of the top-50 fastest-growing private companies in the Baltimore Business Journal. Learn more about us at https://www.tai.inc/

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