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Process Safety Risk Engineer Jobs (NOW HIRING)

Sila

Staff Engineer, Process Safety

Alameda, CA · On-site

$151K - $191K/yr

We engineer and manufacture ground-breaking battery materials that significantly increase the ... You thrive in a fast paced environment and understand process safety and risk mitigation. In this ...

AcuTech Group, Inc.

Process Safety Engineers

AcuTech Group, Inc. is a premier provider of process safety, risk management, chemical security, industrial fire protection engineering, and emergency management services. We have deep expertise in ...

PTS Advance

Process Safety Engineer

Houston, TX · On-site

... risk reduction with functional safety lifecycle deliverables such as SRS development, SIF ... work of engineers and designers to develop process safety and functional safety documents ...

Olin Corporation

Process Safety Engineer

Freeport, TX · On-site

$100K - $150K/yr

This position influences decisions, mentors other plant personnel, and leads process safety initiatives across the site to ensure risk reduction and operational excellence. Process Safety Engineer ...

Bechtel

Process Safety Engineer

Houston, TX

The role provides senior-level technical leadership for process safety deliverables, risk ... Plan and conduct independent process safety engineering work requiring judgment in the evaluation ...

Vulcan Elements

Process Safety Engineer

Durham, NC · On-site

Serve as subject-matter expert for process risk, technical safety standards, and hazard controls. * Partner with engineering, operations, maintenance, and EHS to evaluate process changes, equipment ...

Targa Resources

Process Safety Engineer

Tulsa, OK · On-site

... Process Safety Engineer to lead the development and integration of corporate process safety ... Support preparation, review, and submittal of EPA Risk Management Plans (RMP) filings; ensure ...

Vulcan Elements

Process Safety Engineer

Raleigh, NC

Serve as subject-matter expert for process risk, technical safety standards, and hazard controls. * Partner with engineering, operations, maintenance, and EHS to evaluate process changes, equipment ...

Cargill

Process Safey Engineer

Fort Morgan, CO · On-site

$95K - $140K/yr

Provide technical, regulatory and strategic consultation, support and training on safety risk ... Certified process safety professional through an external professional organization.

Vulcan Elements

Process Safety Engineer

Benson, NC

Serve as subject-matter expert for process risk, technical safety standards, and hazard controls. * Partner with engineering, operations, maintenance, and EHS to evaluate process changes, equipment ...

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Process Safety Risk Engineer information

See salary details

$38.5K

$113.2K

$157K

How much do process safety risk engineer jobs pay per year?

As of Jun 29, 2026, the average yearly pay for process safety risk engineer in the United States is $113,169.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is the difference between Process Safety Risk Engineer vs Process Safety Engineer?

AspectProcess Safety Risk EngineerProcess Safety Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like API, NEBOSH, or OSHA are commonSimilar credentials; often holds engineering degrees and safety certifications
Work EnvironmentFocuses on risk assessment, hazard analysis, and safety protocols in industrial plantsInvolves designing, implementing, and maintaining safety systems in process facilities
Industry UsageUsed across oil & gas, chemical, and manufacturing industriesCommonly used in similar industries with emphasis on safety management

The main difference is that Process Safety Risk Engineers primarily focus on identifying and analyzing risks to prevent accidents, while Process Safety Engineers are involved in designing and implementing safety systems. Both roles require similar qualifications and work in comparable environments, but their core responsibilities differ slightly in scope and focus.

What does a Process Safety Risk Engineer do?

A Process Safety Risk Engineer is responsible for identifying, assessing, and mitigating risks associated with chemical processes and industrial operations. They analyze potential hazards, develop safety protocols, and ensure compliance with safety regulations to prevent accidents such as fires, explosions, or toxic releases. Their role often involves conducting risk assessments, performing hazard and operability studies (HAZOP), and recommending engineering controls or procedural changes to enhance workplace safety. Process Safety Risk Engineers work closely with other engineers, management, and regulatory bodies to maintain a safe and compliant working environment.

What are some common challenges Process Safety Risk Engineers face when implementing safety management systems at industrial sites?

Process Safety Risk Engineers often encounter challenges such as resistance to change from operational staff, integrating new safety protocols with legacy systems, and ensuring consistent compliance across different departments. Effective communication and collaboration with both management and front-line employees are crucial to overcoming these hurdles. Additionally, balancing thorough risk assessments with the need to maintain production schedules requires strong organizational and problem-solving skills.

What are the key skills and qualifications needed to thrive as a Process Safety Risk Engineer, and why are they important?

To excel as a Process Safety Risk Engineer, you need a solid background in chemical or process engineering, risk assessment methodologies, and safety regulations, often backed by a relevant engineering degree. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and certifications like Certified Safety Professional (CSP) are commonly required. Strong analytical thinking, attention to detail, and effective communication are vital soft skills for identifying hazards and collaborating with cross-functional teams. These capabilities are crucial for mitigating operational risks, ensuring regulatory compliance, and protecting personnel and assets in industrial environments.
More about Process Safety Risk Engineer jobs
What job categories do people searching Process Safety Risk Engineer jobs look for? The top searched job categories for Process Safety Risk Engineer jobs are:
Process Safety Risk Engineer jobs near you
Infographic showing various Process Safety Risk Engineer job openings in the United States as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $113,169 per year, or $54.4 per hour.
Staff Engineer, Process Safety

Staff Engineer, Process Safety

Sila

Alameda, CA • On-site

$151K - $191K/yr

Full-time

Posted 5 days ago

Job description

About Us
We are Sila, a next-generation battery materials company. Our mission is to power the world's transition to clean energy. To create this future, our team is building a better lithium-ion battery from the inside out today. We engineer and manufacture ground-breaking battery materials that significantly increase the energy density of batteries, while reducing their size and weight. The result? Smaller more powerful batteries that can unlock innovation in consumer devices and accelerate the mass adoption of electric cars to eliminate our dependence on fossil fuels. We're tackling one of the biggest challenges of our time every day, and together we're redefining what's possible. Are you ready to be a part of a team committed to changing the world?
Who You Are
You are a creative, diligent, thorough, insightful and hands-on technical contributor. You thrive in a fast paced environment and understand process safety and risk mitigation. In this role, you will help to set the standard for Process Safety at Sila and guide project teams on necessary process modifications and engineering controls to scale safely. This is a unique opportunity to help implement and improve a newly deployed PSM/RMP program.
You will be on a team, surrounded by individuals with a diverse set of backgrounds, but a similar goal. We start with first principles, develop new materials, design & qualify processes for pilot scale development & commercial production, and continually support and improve our manufacturing capability. You will enjoy closely collaborating with a core team of Process, Equipment, Manufacturing, and Environmental Health and Safety representatives on complex multi-phase, multi-year projects.
Responsibilities and Duties
  • Coach engineers, project managers, construction personnel, and other business partners in assessing process safety needs.
  • Lead process hazard analysis (PHA) safety activities such as quantitative risk assessment (QRA), HAZID, HAZOP, and LOPA workshops.
  • Reviews multi-disciplinary engineering documents and existing equipment to ensure that designs have been adopted which meet Sila internal standards, industry standards and best practices.
  • Create, design to, and maintain Sila standards, specifications and guidelines around Process Safety.
  • Calculate the physical effects and related consequences for specific process safety scenarios.
  • Perform process safety risk assessments for emerging issues and develop mitigation plans.
  • Coordinate internal incident and near miss investigations, define corrective actions, monitor and supervise completion of corrective action items with site personnel.
  • Conduct functional process safety reviews for Management of Change (MOC) workflows to ensure rigorous risk mitigation and compliance.
  • Influence decision-making at all levels to champion process safety, partnering with teams to implement robust technical solutions.
Knowledge and Skill Requirements
  • B.S. in Engineering or comparable with 8+ years of technical process safety experience.
  • Highly knowledgeable and experienced with OSHA Process Safety Management and EPA Risk Management Program requirements.
  • Experience applying protection strategies and identifying risk reduction options.
  • Knowledgeable and experienced with relevant industry standards including API, NFPA, ASME, CGA, and CCPS and experience applying them to setting internal standards and guidelines.
  • Effectively influence a new organization that is learning process safety management at scale.
  • Desire to work with/for a team and ability to tackle problems independently.
  • Ability to challenge your teammates, raise them up, and be vocally self-critical.
  • Track record of relentlessly challenging accepted practices and inefficiencies.
  • Dust Explosion Hazard analysis experience is desirable.
  • Proficiency with process simulation is desirable.
Physical Demands and Working Conditions
  • Must be able to remain in a stationary position to operate a computer and other office productivity machinery, such as a laptop, copier/printer machine, etc.
  • Wear personal protective equipment including, but not limited to, a hard hat, lab coat or coveralls, gloves, safety glasses, and safety shoes
  • Pass a respirator fit test and be able to wear respiratory protection on a periodic basis
  • Move long distances and occasionally kneel or bend

The starting base pay for this role is between $151,000 and $191,000 at the time of posting. The actual base pay depends on many factors, such as education, experience, and skills. Base pay is only one part of Sila's competitive Total Rewards package that can include benefits, perks, equity. The base pay range is subject to change and may be modified in the future.
#LI-MY1 #LI-Onsite
Working at Sila
We believe that building a diverse team at Sila helps us amplify our individual talents. We are an equal opportunity employer and committed to creating an inclusive environment where good ideas are free to come from anyone. We are proud to celebrate diversity and all qualified applicants are considered for employment without regard to gender, race, sexual orientation, religion, age, disability, national origin, or any other status protected by law.

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