ZipRecruiter

Log In

1

Process Safety Risk Engineer Jobs (NOW HIRING)

Vulcan Elements

Process Safety Engineer

Benson, NC

As a Process Safety Engineer you will be responsible for developing, implementing, and maintaining ... Serve as subject-matter expert for process risk, technical safety standards, and hazard controls.

Covestro

Process Safety Engineer

Newark, OH · On-site

Working alongside the HSEQ Manager revise, develop and maintain Process Safety and Risk Management ... Bachelor's degree (BS) in Chemical Engineering, Process Engineering or equivalent engineering ...

Covestro AG

Process Safety Engineer

Newark, OH · On-site

Working alongside the HSEQ Manager revise, develop and maintain Process Safety and Risk Management ... Bachelor's degree (BS) in Chemical Engineering, Process Engineering or equivalent engineering ...

ExxonMobil

Process Safety Engineer

Baton Rouge, LA

Lead formal risk assessments / Process Hazard Analyses to identify and quantify risk associated ... Safety, Operations, and / or Engineering Design * Working experience with hazard identification ...

ADF Engineering

Process Safety Engineer

Miamisburg, OH · On-site

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

ADF Engineering

Process Safety Engineer

Miamisburg, OH · On-site

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

Merck Group

Process Safety Engineer

Milwaukee, WI · On-site

$109K - $163K/yr

Provide technical expertise in one or more of the following areas: risk assessment, chemical ... Engineering, or other related field. * 5+ years' experience in implementing process safety programs ...

Rondo Energy

Process Safety Engineer (PSM)

Alameda, CA · On-site

We are looking for a Madrid-based Principal Process Safety Engineer to own and lead Rondo's global risk-based process safety management program. This person will serve as the company's principal ...

ADF Engineering

Process Safety Engineer

Miamisburg, OH · On-site

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

next page

Showing results 1-20

All JobsProcess Safety Risk Engineer Jobs

Process Safety Risk Engineer information

See salary details

$38.5K

$113.2K

$157K

How much do process safety risk engineer jobs pay per year?

As of Jul 22, 2026, the average yearly pay for process safety risk engineer in the United States is $113,169.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is the difference between Process Safety Risk Engineer vs Process Safety Engineer?

AspectProcess Safety Risk EngineerProcess Safety Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like API, NEBOSH, or OSHA are commonSimilar credentials; often holds engineering degrees and safety certifications
Work EnvironmentFocuses on risk assessment, hazard analysis, and safety protocols in industrial plantsInvolves designing, implementing, and maintaining safety systems in process facilities
Industry UsageUsed across oil & gas, chemical, and manufacturing industriesCommonly used in similar industries with emphasis on safety management

The main difference is that Process Safety Risk Engineers primarily focus on identifying and analyzing risks to prevent accidents, while Process Safety Engineers are involved in designing and implementing safety systems. Both roles require similar qualifications and work in comparable environments, but their core responsibilities differ slightly in scope and focus.

What does a Process Safety Risk Engineer do?

A Process Safety Risk Engineer is responsible for identifying, assessing, and mitigating risks associated with chemical processes and industrial operations. They analyze potential hazards, develop safety protocols, and ensure compliance with safety regulations to prevent accidents such as fires, explosions, or toxic releases. Their role often involves conducting risk assessments, performing hazard and operability studies (HAZOP), and recommending engineering controls or procedural changes to enhance workplace safety. Process Safety Risk Engineers work closely with other engineers, management, and regulatory bodies to maintain a safe and compliant working environment.

What are some common challenges Process Safety Risk Engineers face when implementing safety management systems at industrial sites?

Process Safety Risk Engineers often encounter challenges such as resistance to change from operational staff, integrating new safety protocols with legacy systems, and ensuring consistent compliance across different departments. Effective communication and collaboration with both management and front-line employees are crucial to overcoming these hurdles. Additionally, balancing thorough risk assessments with the need to maintain production schedules requires strong organizational and problem-solving skills.

What are the key skills and qualifications needed to thrive as a Process Safety Risk Engineer, and why are they important?

To excel as a Process Safety Risk Engineer, you need a solid background in chemical or process engineering, risk assessment methodologies, and safety regulations, often backed by a relevant engineering degree. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and certifications like Certified Safety Professional (CSP) are commonly required. Strong analytical thinking, attention to detail, and effective communication are vital soft skills for identifying hazards and collaborating with cross-functional teams. These capabilities are crucial for mitigating operational risks, ensuring regulatory compliance, and protecting personnel and assets in industrial environments.
More about Process Safety Risk Engineer jobs
What job categories do people searching Process Safety Risk Engineer jobs look for? The top searched job categories for Process Safety Risk Engineer jobs are:
Process Safety Risk Engineer jobs near you
Infographic showing various Process Safety Risk Engineer job openings in the United States as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $113,169 per year, or $54.4 per hour.
26-002.P1 - Process Safety Engineer

26-002.P1 - Process Safety Engineer

Harvest Midstream Company

Houston, TX

Full-time

Re-posted 3 days ago

Job description

Job Objective:
The Process Safety Engineer III provides engineering expertise in support of Harvest Midstream's process safety programs across company-wide assets. This role leads Process Hazard Analyses (PHAs), supports capital projects, drives continuous improvement initiatives, and partners closely with Operations, Engineering, and EHS to reduce process safety risk.

Essential Job Responsibilities:

  • Provides process and process safety engineering expertise support to asset team personnel, including Foreman, Facility Engineers, and Operations.
  • Works with Facility Engineers and Operations to drive resolution of PHA recommendations, tracks PHA recommendations to closure, and communicates closure actions to affected personnel.
  • Supports implementation of the Management of Change (MOC) process.
  • Accountable for Hazard Analysis (HazAn) within technical MOC process, including providing field training and facilitating MOC and project related HazAns.
  • Owns identification and investigation of process safety incidents and near misses and sharing of lessons learned.
  • Supports Facility Engineers and project teams on relief system design and update, including performing sizing calculations, resolving audit file recommendations, ensuring adequate relief system documentation, and implementing the Pressure Relief Device program.
  • Works directly with the Mechanical Integrity and Maintenance group to ensure relief devices are tested and maintained in accordance with applicable codes and company standards.
  • Evaluate alternative solutions to complex technical issues for relief equipment design, installation, and testing utilizing risk assessment and options analysis.
  • Owns implementation of Facility Siting process including coordinating and performing assessments.
  • Support Safety Critical Equipment identification process.
  • Supports and participates in internal and external process safety audits.
  • Performs / participates in due diligence for Acquisitions
  • Track, analyze, and report process safety KPIs.
  • Conduct risk assessments for new projects and facility modifications.
  • Support LOPA and SIL determination efforts.
  • Provide technical recommendations to mitigate high-consequence hazards.
  • Review inspection findings and ensure corrective actions are implemented.
  • Assist in developing inspection intervals for critical equipment.
  • Review P&IDs, relief systems, and safety instrumented systems.
  • Ensure compliance with applicable codes (API, ASME, NFPA).
  • This position requires travel (up to 25%) to field facilities and other offices, as well as periodic work in outdoor and industrial facility environments, to validate field conditions and establish and maintain good working rapport with operations personnel.
  • Ability to be available 24 hours per day (infrequent but on call for questions, emergencies, etc.).

Other Job Responsibilities:

  • Demonstrate commitment to company core values - Integrity, Ownership, Urgency, Alignment, and Innovation - in all daily responsibilities and interactions.
  • Actively support and contribute to the company's mission and vision through reliable, high-quality work.
  • Develop and lead Process Safety training initiatives company-wide.

Qualifications:

  • 6-10+ years of relevant oil & gas experience, with strong midstream exposure.
  • Demonstrated experience facilitating PHAs.
  • Strong working knowledge of OSHA PSM; EPA RMP, and PHMSA familiarity preferred.

Education Requirements, Certifications, Licenses, and Registrations:

  • Required: Bachelor's degree in Chemical Engineering or related discipline.
  • Professional Engineers license, preferred.

Apply