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Process Safety Risk Engineer Jobs (NOW HIRING)

Mariana Minerals

Process Safety Engineer

Houston, TX · On-site

The Role Mariana Minerals is seeking a Process Safety Management (PSM) Engineer to help build ... While the role is centered on PSM and engineering risk, it will also support broader safety and ...

TAI

Process Safety Engineer

New Castle, DE · On-site

$75K - $150K/yr

... process safety, providing guidance to operations, engineering, maintenance, and leadership ... Maintain and support the facility's EPA Risk Management Program (RMP), including regulatory ...

Archer Daniels Midland

Process Safety Engineer - Marshall, MN Job Summary As the Process Safety Engineer, you'll be at the ... Leads and facilitates local Process Safety Risk Assessments, incident investigations and related ...

TAI

Process Safety Engineer

New Castle, DE · On-site

$75K - $150K/yr

... process safety, providing guidance to operations, engineering, maintenance, and leadership ... Maintain and support the facility's EPA Risk Management Program (RMP), including regulatory ...

Olin Corporation

Process Safety Engineer

Freeport, TX · On-site

$100K - $150K/yr

This position influences decisions, mentors other plant personnel, and leads process safety initiatives across the site to ensure risk reduction and operational excellence. Process Safety Engineer ...

Ineos

Process Safety Engineer

Alvin, TX · Hybrid

Identify, assess, and communicate enhancement to risk evaluation methodologies and tools for ... of good engineering practices associated with process safety, integrity management and risk ...

Nammo Defense System

Process Safety Engineer

Perry, FL · On-site

The Process Safety Engineer is responsible for identifying, evaluating, and mitigating process ... Conduct risk assessments for new equipment, manufacturing processes, facility modifications, and ...

HiFyve

Process Safety Engineer

Cincinnati, OH

$130K - $150K/yr

Support mechanical integrity, audits, and risk reduction projects. * Partner with Operations, Engineering, and EHS teams to promote a strong safety culture. * Develop process safety training and ...

Venturegloballng

Engineer, Process Safety

Houston, TX · On-site

Engineer, Process Safety Located: Houston Summary We are seeking a Process Safety Engineer to join ... Responsible for providing technical assurance on overall operational risk. These processes include:

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Process Safety Risk Engineer information

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$38.5K

$113.2K

$157K

How much do process safety risk engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for process safety risk engineer in the United States is $113,169.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is the difference between Process Safety Risk Engineer vs Process Safety Engineer?

AspectProcess Safety Risk EngineerProcess Safety Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like API, NEBOSH, or OSHA are commonSimilar credentials; often holds engineering degrees and safety certifications
Work EnvironmentFocuses on risk assessment, hazard analysis, and safety protocols in industrial plantsInvolves designing, implementing, and maintaining safety systems in process facilities
Industry UsageUsed across oil & gas, chemical, and manufacturing industriesCommonly used in similar industries with emphasis on safety management

The main difference is that Process Safety Risk Engineers primarily focus on identifying and analyzing risks to prevent accidents, while Process Safety Engineers are involved in designing and implementing safety systems. Both roles require similar qualifications and work in comparable environments, but their core responsibilities differ slightly in scope and focus.

What does a process safety risk engineer do?

A Process Safety Risk Engineer is responsible for identifying, assessing, and mitigating risks associated with chemical processes and industrial operations. They analyze potential hazards, develop safety protocols, and ensure compliance with safety regulations to prevent accidents such as fires, explosions, or toxic releases. Their role often involves conducting risk assessments, performing hazard and operability studies (HAZOP), and recommending engineering controls or procedural changes to enhance workplace safety. Process Safety Risk Engineers work closely with other engineers, management, and regulatory bodies to maintain a safe and compliant working environment.

What are some common challenges process safety risk engineers face when implementing safety management systems at industrial sites?

Process Safety Risk Engineers often encounter challenges such as resistance to change from operational staff, integrating new safety protocols with legacy systems, and ensuring consistent compliance across different departments. Effective communication and collaboration with both management and front-line employees are crucial to overcoming these hurdles. Additionally, balancing thorough risk assessments with the need to maintain production schedules requires strong organizational and problem-solving skills.

What are the key skills and qualifications needed to thrive as a process safety risk engineer?

To excel as a Process Safety Risk Engineer, you need a solid background in chemical or process engineering, risk assessment methodologies, and safety regulations, often backed by a relevant engineering degree. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and certifications like Certified Safety Professional (CSP) are commonly required. Strong analytical thinking, attention to detail, and effective communication are vital soft skills for identifying hazards and collaborating with cross-functional teams. These capabilities are crucial for mitigating operational risks, ensuring regulatory compliance, and protecting personnel and assets in industrial environments.
More about Process Safety Risk Engineer jobs
What job categories do people searching Process Safety Risk Engineer jobs look for? The top searched job categories for Process Safety Risk Engineer jobs are:
Process Safety Risk Engineer jobs near you
Infographic showing various Process Safety Risk Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 17% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $113,169 per year, or $54.4 per hour.

Process Safety Engineer

Mariana Minerals

Houston, TX • On-site

Full-time

Re-posted 4 days ago

Job description

About Mariana Minerals
Mariana Minerals is a software-first, vertically integrated minerals company on a mission to supply the critical minerals powering modern energy, AI, and defense technologies. We're reimagining the minerals supply chain by combining deep industry expertise with advanced software, automation, and data-driven decision-making.
The Role
Mariana Minerals is seeking a Process Safety Management (PSM) Engineer to help build, administer, and continuously improve the company's process safety and major hazard risk management program. This role will support labs, pilot operations, process development, scale-up projects, and future operating facilities by leading structured risk assessments and translating findings into practical engineering, operational, and safety controls.
The PSM Engineer will plan, facilitate, and document PHAs, HAZOPs, HAZIDs, LOPAs, what-if/checklist reviews, bowties, formal risk assessments, MOC reviews, and PSSRs. The role also requires an engineering background capable of informing facility design questions, including hazardous material storage and use, equipment layout, safeguards, process controls, relief/venting concepts, ventilation, detection/alarming, emergency shutdown, life safety, and fire protection design interfaces. You will work closely with Health & Safety, process engineering, pilot operations, facilities, maintenance, consultants, and project teams to ensure hazards are identified early, controls are practical, and risk reduction actions are executed.
While the role is centered on PSM and engineering risk, it will also support broader safety and health initiatives as needed, including incident learning, contractor/project safety, emergency preparedness, field verification, procedure development, training, and continuous improvement of company safety systems.
What You'll Do
  • Administer PSM and major hazard risk management workflows, including risk study planning, pre-work, facilitation, documentation, action tracking, and closeout verification and assist in development or improvement of processes.
  • Lead or support PHAs, HAZOPs, HAZIDs, LOPAs, what-if/checklist studies, bowties, formal risk assessments, and other structured reviews for lab, pilot, project, and operating systems and assist in the development of these tools where needed.
  • Support Management of Change and Pre-Startup Safety Review processes by reviewing technical changes, startup readiness, critical safeguards, training needs, procedures, and open action status.
  • Review PFDs, P&IDs, equipment specifications, operating envelopes, control narratives, layouts, chemical inventories, and utility interfaces to identify process safety and facility design implications.
  • Provide practical engineering input on life safety, fire protection, hazardous materials, ventilation, detection/alarming, emergency shutdown, pressure relief, containment, and occupancy or hazard classification questions.
  • Partner with internal SMEs, external engineers, insurers, and AHJs to clarify applicable code requirements and translate them into actionable design or operational requirements.
  • Develop and maintain process safety information, hazard registers, safeguard/IPL libraries, action trackers, PSM procedures, risk assessment templates, decision logs, and program metrics.
  • Evaluate safeguards and risk reduction actions using hierarchy of controls, independent protection layer concepts, reliability assumptions, field verification, and practical implementation constraints.
  • Support incident investigations, root cause analysis, corrective action development, lessons learned, and verification that systemic risk controls are implemented.
  • Help embed process safety expectations into project planning, commissioning, operating procedures, training, contractor scopes, field execution, and routine operations.
  • Support broader Health & Safety initiatives as needed, including HazCom, contractor safety, emergency response planning, field audits, safety observations, training, and procedure development.

Desired Qualifications
  • B.S. or higher in Chemical Engineering, Mechanical Engineering, Mining Engineering, Metallurgy, Fire Protection Engineering, Safety Engineering, or a related technical discipline.
  • 5+ years of relevant experience in process safety, process engineering, plant design, operations, commissioning, EHS, or risk management in minerals, mining/metallurgy, chemicals, specialty materials, oil & gas, manufacturing, pilot plants, or lab-to-commercial scale-up environments.
  • Hands-on experience supporting or facilitating PHAs, HAZOPs, HAZIDs, LOPAs, MOC, PSSR, incident investigations, formal risk assessments, or similar structured risk management processes.
  • Ability to read and interpret PFDs, P&IDs, layouts, equipment data sheets, operating procedures, control narratives, chemical inventories, and safety-critical design information.
  • Working knowledge of process safety and facility safety requirements such as OSHA PSM, EPA RMP, IFC/IBC concepts, NFPA standards, pressure systems, hazardous materials, electrical safety, fire protection, ventilation, and emergency planning. Deep expertise in every code area is not required, but the candidate must know how to frame questions and work with qualified SMEs.
  • Strong technical writing, meeting facilitation, action tracking, data organization, and communication skills.
  • Ability to challenge assumptions constructively, document decisions clearly, and translate risk assessment outputs into practical controls, design inputs, procedures, and field actions.
  • Comfortable working in fast-paced, ambiguous environments, wearing multiple hats, and balancing program administration with field-facing technical support.
  • Professional certifications or specialized training such as PE, CSP, CCPSC, CFPS, HAZOP/LOPA facilitation training, or equivalent process safety credentials are a plus.
  • Experience with pilot plants, lab-scale hazards, scale-up projects, hazardous materials permitting, fire/life safety coordination, commissioning, or operational readiness is a plus.
Our culture is built on three principles:
Extreme Ownership - We take full responsibility for outcomes, relentlessly driving toward solutions.
Engineer Out Requirements, then Automate - We simplify, optimize, and then automate for scale.
Share Your Legos - We collaborate openly, share knowledge, and empower each other to build bigger, better solutions.
Join us as we build the future of responsible mineral sourcing and supply.

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